Lathe conversion from stock to CNC
Still confused. Are you talking about how to get drive to the cross-slide leasdscrew, or something different?I was referring to the "motor to thread" interface. My current intension is to remove the adjustable dial behind the handle, which I have not found too helpful (Probably not figured out exactly how to read them), then fit a gear in it's place. I then want a gear on the stepper to mesh with it. Making more sense, or not the confusing part?
Ah, OK, so gear in the lathe spindle/chuck, cutter on the tool slide?I figure that if I can get an indexed head of some sort I can make a fitting to have my Dremmel cutting at 90deg.
When I was looking at this I was planning to have the gear cutter in the lathe spindle and the gear blank on a synchronised axis. But the angled feed required, and the need to adjust the depth of cut was too tricky, so I ended up modding the mill instead.
Making gears is quite complicated, when you get into it.
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Hope I am making sense this time, otherwise just ignore it as ramblings, something I think I sometimes do. Thanks for the heads up on gear cutting being complex, I have thought of making a dedicated gear cutter at some point, maybe I will wait till I have a mill someday. I am impressed with your setup. Very similar to what I am planning with my encoder setup.
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I am thinking of 2 large gears, for physical spacing.
Gears add backlash, which is not ideal. Toothed belts work nicely. Here is an example (it's actually my lathe)
www.cnczone.com/forums/mini_lathe/63621-...ew-2.html#post509784
I moved the thrust bearings outboard of the tool slide travel, and could squeeze a small pulley and needle roller bearing into the available space under the slide.
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I keep meaning to ask about gear changes. My lathe has a 6 speed gearbox, can LinuxCNC recommend correct gearing, or should I choose a gear, then run the program and evaluate how hard it is running the VFD to check if I need to change gears?
Both are possible.
What might be quick-and-easy would be to make a table of part diameter and material with the optimum gear. You want to use the highest gear which will still have a reasonable VFD frequency at max diameter so that you aren't running out of speed on the smallest diameter.
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I have now ordered a MODBUS interface for my drive, hoping I will have a reversible parallel port, but it won’t cost too much so I am happy with it, just need to figure out how to program HAL. I am first making my stepper drivers and then I will get the PC down and see if LinuxCNC is happy with it. Wish I had more free time for this!
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I have also started working on my PC. Finally got the thing to boot (long time been standing, looks like it now had a bad RAM and video card.). Looking through the BIOS settings I can set my parallel port to Bi-directional, so hoping I can believe that.
I am wondering how to configure LinuxCNC for serial MODBUS spindle speed. I am hoping it will all be clear and easy once I actually set it up. At this stage I get a black screen once Linux starts, need to play with VGA=778, to try and sort it out, just not had time yet.
Thanks for the SFM hint, I have now found some SMM? charts.
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Thanks for the SFM hint, I have now found some SMM? charts.
Ah metric would be Surface Meters? per Minute I guess. Also for the most part the charts depend on good tooling and rigid machine and are usually a good place to start.
John
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