DIY CNC Camgrinder

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6 years 3 months ago #174377 by marsheng
Replied by marsheng on topic DIY CNC Camgrinder
This got me thinking

schmidtmotorworks said On a master at 0.0001" and 0.1 degree steps, the faceting is noticeable and needs to be polished out.

I did a CAD test. I used a 30 mm circle and wanted to see how accurate a step I may need. The cam is not a circle but if I put in a 'safety' factor of 2 or 3 for the ramp, I should be in the ball park. So if you traverse a circle in 0.1 deg increments, how much does the X axis have to move.



At 0.1 deg increments, the X axis has to move 0.000028 mm on a 30 mm circle.
Even at 1 deg movements, it is only 0.0023 mm Say the cam has a really steep lobe and it is 5 times that rate, its still only 0..01 mm.

Where am I going wrong ? It looks like 1 mm steps will be more than accurate enough.

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6 years 3 months ago #174406 by schmidtmotorworks
After you machine it, run a hard bench stone on the surface, the peaks will show.
It doesn't take much to remove them.
If you put the points closer together the peaks diminish.

The commercial cam grinders have smoothing routines to enable them to use 1 degree increments.

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