Thanks for the feedback. I have -100 right now and a FF2 of 0.0001. I had temporarily changed it to 200 and 0.0002 on one of the axes to see if that made a difference (and it didn't) so thank you for giving me a sense of whether I had gone far enough or not.
The different time server slewing methodologies is something I hadn't considered. I grabbed an
updated RPi image
from the forums here but have no idea which time sync daemon was used. Thank you for pointing me to something that seems to fit the facts of the problem:
1) restarting after some time with the RPi powered off
2) speed independence
3) periodic but goes away after 15-20 seconds
4) axis independence
Hopefully that is the issue as it is a fairly easy thing to check just by turning off the deamon. Do you see any harm in just keeping the timesyncd/ntpd off while running the CNC machine?
Thanks again!
/Mike