Choosing AC vs. DC for stepper motor drivers

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18 Dec 2024 20:11 #316933 by resmond
I did quite a few general searches on google and this one on LinuxCNC:   

Your search ac vs dc supply voltage for stepper drivers did not match any topics.

So I figured I'd start a new topic.

I bought four Rteligent R86 stepper drivers because they easily exceeded my needs as I understand them. 

I will attach the Docs for the curious.

This driver offers the option of either AC (20-80v) or DC (24-100v)

Obviously if I went with AC I would need a transformer similar to this one:

www.digikey.com/en/products/detail/hammo...ng/166G80/270170It's listed as 115vac to 80vac Max-current 500 mA Max-power 40VA.

My question is what advantages / disadvantages does AC have over a 72v DC supply? 

The only thing that occurred to me was maybe smaller gauge wire or lower loss for longer supply cable runs vs DC. 

Neither seem important enough for them to include that as an option unless the driver itself prefers it and they don't mention anything on that topic in the documentation.So I'm wondering if anyone in the community has experience with the AC option on a stepper driver?
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18 Dec 2024 20:44 #316937 by rodw
I used one of these 60v AC toroids for my  Rtelligent ECT86 drives

I had a couple of these custom  made for another project.

Toroids are generally preferred for steppers.
Often a toridal power supply for steppers will include a DC recifier.
This is unecessary if your drives accept AC and it also simplifies the wiring.

I'm not sure of the internal circuitry of the drives, but somewhere the voltage must be converted to DC to operate the steppers
converting AC to DC steps up by a factor of approximately 1.4 so this 60 volt gives around 84 volts.
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18 Dec 2024 20:49 #316938 by rodw
Oh, and I forgot to say don't go to the maximum voltage. look for something in the 50-72 volt range so you don't push to the limits.

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18 Dec 2024 21:08 #316943 by resmond
Replied by resmond on topic Choosing AC vs. DC for stepper motor drivers
Thanks for the info!

I didn't mention it but I was thinking of using a Variact so I could adjust output voltage and use 110/220 if need be.

Since you have experience with this specific driver - What do you think?

Is is worth the extra $20x4? (3 axis dual y)

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18 Dec 2024 21:11 #316944 by resmond
Replied by resmond on topic Choosing AC vs. DC for stepper motor drivers
Oh, I forgot the cost of the variact which is likely ~$50-60.

Can't forget the little extra's.

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18 Dec 2024 21:19 #316947 by ihavenofish
Replied by ihavenofish on topic Choosing AC vs. DC for stepper motor drivers
Normally you get ac input drives for high voltage and no need for a psu. Just plug into mains.

At 80v this makes no real sense cause you'll need a tx. Just use a dc supply instead because internally all the drive is doing is converting your ac to dc.

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18 Dec 2024 21:24 #316949 by rodw

Thanks for the info!

I didn't mention it but I was thinking of using a Variact so I could adjust output voltage and use 110/220 if need be.

Since you have experience with this specific driver - What do you think?

Is is worth the extra $20x4? (3 axis dual y)

No need. Just get one that is correcty tapped for 110v and 220v input. The one I showed has inputs for 110v and 240v. It did not cost me anymore.

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18 Dec 2024 23:13 #316960 by tommylight
Replied by tommylight on topic Choosing AC vs. DC for stepper motor drivers
Use whatever you like, at such low current/power ratings there is no difference nor "proffered", it is as simple as what is cheaper for you since you have both options and you do NOT need a rectifier as it is in the drives.
ALSO: the link you posted will NOT work, it is a 40VA so approx 30W transformer, you would probably need something like 200-600W depending on what current the motors will be driven.
In general for you it is better to get a transformer as a good switch mode power supply will probably cost more, like MeanWell or Delta.
-
just browsed under, NO variacs!!!
And if you do not have the drives , take IhaveNoFish's advice and buy the mains ones.
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18 Dec 2024 23:18 #316961 by resmond
Replied by resmond on topic Choosing AC vs. DC for stepper motor drivers
That's why I asked!

:)

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