Homing a dual-motor-for-one-axis gantry machine.

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29 Apr 2014 01:57 #46440 by andypugh

Spent another loose half an hour on the code, and it seems the new code does the trick, at least in simulation:


Sounds promising.
The top 3 commits here
timeguy.com/gitweb?p=linuxcnc.git;a=log;.../synchronized-homing
Are from a previous attempt at a similar approach (at the LinuxCNC fest)
I think he was trying much the same thing, possibly in a different way.

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29 Apr 2014 03:44 - 29 Apr 2014 04:10 #46444 by DaBit
He must have tried something more complicated. All in all I don't have many hours of coding in it, and most of the time was browsing the LinuxCNC sources to satisfy my curiosity.

The hardware is progressing nicely too; this was the result of hooking up the last few wires for the X-axis servo and spending some time in the 'calibration' window: youtube.com/watch?v=rtJ3MGSM030.
It won't take months before I will test it on a real gantry and even less before I setup the X and Y axes of my current mill to simultaneous homing and see if they wait for each other. But for now the main priority is still wiring and mechanical things :)
Last edit: 29 Apr 2014 04:10 by DaBit.

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29 Apr 2014 03:57 #46445 by emcPT
That is a FAST axis. 30m/min?

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29 Apr 2014 04:10 - 29 Apr 2014 04:13 #46446 by DaBit
Yes, 30m/min. Your hardware is used well :laugh:

3000rpm/750W servo coupled with a 1:1 belt drive to a 10mm pitch ballscrew.
With 5000mm/sec^2 acceleration that doesn't even stress the motor. The servo is even allowed to go to 4500rpm so at 30m/min there is still steam left to correct position errors.

Truly an insane amount of violence, those servo motors (NEMA23 steppers is all I had seen before today).
Last edit: 29 Apr 2014 04:13 by DaBit.

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29 Apr 2014 19:23 #46475 by Todd Zuercher

That is a FAST axis. 30m/min?


We have a few routers that do 80m/min (not LinuxCNC though). 5ft x 10ft fixed gantry moving table routers.They are a little scarey to be close to if you are not used to them. Knock you across the room if you stand in the wrong place at the wrong time.

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05 May 2014 15:01 - 05 May 2014 15:17 #46606 by DaBit
Even the 30m/min scared the hell out of me yesterday. The move to home position after the homing process is complete is a maximum speed move, and somehow I didn't expect it when I was watching the X-axis homing process closely. That axis accelerating to 500mm/sec (at 1G/10000mm/sec^2; forgot to set that back to a sane value after tinkering around a little :whistle: ) after the slow latch move made me jump a meter backwards :laugh:

Not so funny:



Right. In teleop mode the soft limits are recognised, but not obeyed.

To be honest I am 101% done with gantrykins :angry:
And since gentrivkins/JA4 seems no better, I am done with that too.

I returned the config to a normal 3-axis trivial kinematics machine, slaved the Y-axis motors in HAL and made it possible to introduce an offset between the two if desired (offset component between Y axis joints). If measurements prove that squaring the gantry is necessary, I can do that using a bit of wizardry using G38 probe cycles in a G code subroutine to find the references.

Once the machine is up and running I might be interested in trying to find a more structural solution. Synchronised homing would only be a part of that.
Last edit: 05 May 2014 15:17 by DaBit.

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05 May 2014 18:34 #46618 by andypugh

To be honest I am 101% done with gantrykins :angry:
And since gentrivkins/JA4 seems no better, I am done with that too.


I don't think that the people you need to discuss this with are on the forum.
This sort of thing really needs to be talked about on the developers mailing list.

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05 May 2014 19:27 - 05 May 2014 19:27 #46620 by DaBit
I am just done with gantrykins. That's just me. User error, underlying LinuxCNC issues, a combination of both, it doesn't matter; IMHO that doesn't belong on a developers mailing list unless I am prepared to actually do something to make it better. And currently I am not prepared to make it better since I have a plan B and building/finishing the mill is higher on the priority list.

Regarding synchronised homing: Initial testing with synchronised homing using the X and Y axes of my current mill does work. New mill uses both homeswitches and an index pulse; I prefer to test that configuration too before submitting a patch to that developer mailing list. I could set up a set of simulation testbenches, but a simulation is often not nearly as stubborn as the real thing. However, if anyone benefits from synchronised homing: ask and you shall receive..
Last edit: 05 May 2014 19:27 by DaBit.

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05 May 2014 19:32 #46621 by andypugh

I am just done with gantrykins. That's just me. User error, underlying LinuxCNC issues, a combination of both, it doesn't matter.

My point is that if the project is distributing two different options that simply don't work, something should be done.

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05 May 2014 19:56 #46625 by DaBit
OK, clear. I will do a posting on the mailing list.
The following user(s) said Thank You: crisiacuf

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