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  • D Jensen
  • D Jensen
20 Mar 2025 08:28
Replied by D Jensen on topic Retrofitting a 1986 Maho MH400E

Retrofitting a 1986 Maho MH400E

Category: Milling Machines

Hi Chris,
I think this completes this:
You can see another build like ours with the hand adjuster on the top slide and the Kipps handle on the quill clamping assembly
Cheers,
David
  • Hakan
  • Hakan
20 Mar 2025 07:35
Replied by Hakan on topic General Questions about using ethercat

General Questions about using ethercat

Category: EtherCAT

If you got an xml file from the manufacturer it is most likely an ESI file. Linuxcnc doesn't use that.
Linuxcnc reads out all necessary info from the drive itself. You can see most of that info yourself with the commands
ethercat pdos
ethercat sdos
ethercat -v slaves

You do need to connect pdos to hal pins and that is (mostly) what you do in the linuxcnc ethercat-conf.xml file.
A good starting point for that is often the output from the "lcec_configgen" command.
Which happens to use the three commands above and rearranges that info into a workable ethercat-conf.xml that you can then modify if needed and you don't like the naming etc.

I wonder how one can describe the configuration of a linuxcnc ethercat system. There isn't any stepconf or pncconf and it isn't realistic to create one due to the large variety and number of devices. I hope to get proven wrong there.
Starting point is a linuxcnc config from the linuxcnc simulator examples and then substitute pins.
lcec and ethercat-conf.xml, how to create the ethercat-conf.xml
Special on Cia402 drives
Modifications to hal


 
  • roland206
  • roland206
20 Mar 2025 07:27
Replied by roland206 on topic THCAD selection including ohmic sensing

THCAD selection including ohmic sensing

Category: Plasmac

rodw and tommylight thanks for your answers. Although I have to admit I am stil confused.

I bought a cheap pilot arc plasma to play arround. It has an explicit connection between the tip and the workpiece. Ohmic sensing can't be done. Right?

Anyhow, I build a CNC Plasma and I am looking for a suitable frontend (plasma and torch) my wishlist includes:

1 plasma cutter (hopefully < $1000) with a european distributor
2 Ohmic or hypersensing (willing and able to build homemade electronics if I know what)
3 THC with a THCAD-x (best case with an avaibale THCAD-300)

Can someone propose a setup ?
  • rodw
  • rodw's Avatar
20 Mar 2025 06:27
Replied by rodw on topic General Questions about using ethercat

General Questions about using ethercat

Category: EtherCAT

need hal, ini and xml files.
Sounds like something is set wrong
  • rodw
  • rodw's Avatar
20 Mar 2025 06:23

Beckhoff KL4032 VFD Spindle speed control

Category: EtherCAT

Eventually they gave up and adopted USB-C. (Oh well..., so much for all that work)
nope, they did not "adopt" it, they were forced by Europe.

And I am sure the industry retaliated by strictly enforcing the USBC charging standards so device that used to charge OK on low voltage no longer do.
  • rodw
  • rodw's Avatar
20 Mar 2025 06:19

2.93 Torch crashes on material on long cuts.

Category: Plasmac

I never experienced this either But I rarely cut longer than 400mm
Customer says on a long cut, the torch comes down and hits the material and crashes.

I am guessing this has something to do with PID settings but I never used anything other than default settings. Any ideas on how to correct this would be appreciated.

Level flight would be appreciated. I do remember when a light aircraft thought he was flying level but ploughed in well short of the runway with tragic and fatal consequences. Pilot could see the town lights and flew visual instead of by instruments. Seems this is similar,
  • matasbuk
  • matasbuk
20 Mar 2025 06:11
Replied by matasbuk on topic Blown 7i84

Blown 7i84

Category: Driver Boards

3 phase CB should be 3 pole, not 3 individual 1 pole breakers, to prevent single phasing. I would also recommend installing a phase monitor and connecting to the main contactor to cut power if one phase is lost from the power grid.
  • rodw
  • rodw's Avatar
20 Mar 2025 06:09

2.9.3 - Stuck in wrong state and stops

Category: Plasmac

Reported by a customer. Sometimes, QTP freezes. Moving the float switch by hand seems to clear the error and the cut proceeds.
Any ideas or feedback? I have never experienced this.
I wanted to write a script that updates APT to look at the new Buildbot for 2.10 instead of the Linuxcnc.org 2.94  repo so it looks like I need to do that now....
  • besriworld
  • besriworld
20 Mar 2025 04:36
Replied by besriworld on topic Blown 7i84

Blown 7i84

Category: Driver Boards

Yes, I would cut off the pins of the IC too. Even if you have hot air, you can fry the connector.
I think these are reverse diodes. Remove the chip, check with a multimeter for a short, and power up the board.
 
  • D Jensen
  • D Jensen
20 Mar 2025 04:22
Replied by D Jensen on topic Retrofitting a 1986 Maho MH400E

Retrofitting a 1986 Maho MH400E

Category: Milling Machines

Hi Chris,
I've opened mine and I can see how it works. I suspect the vertical and horizontal quills are identical enough that we could swap them.
The bolt with the sleeve is item 2 on the drawing. If you replaced the head of the bolt with a Kipps handle it would work like the vertical clamping handle. So that sleeve will push on the 2 arced pieces like in my photos on page 171, and clamp around the quill.
You have to remove the cover plug to get to the bolt head. Take out the 5mm grub screw and use a normal 5mm bolt to pull it out.Once loose, the quill should be free. Remember to disconnect the hydraulic elbow item 5 at the rear and the feather key underneath the slide item 6. I would think that the quill would slide without removing the front seal system item 4, but it may be full of dirt like mine.
If you look closely you can see the type of markings on the spline they talk about for reassembly. That's on a different spline though.
Looks pretty easy.
Good luck with it,
David
  • unknown
  • unknown
20 Mar 2025 02:35
Replied by unknown on topic Beckhoff KL4032 VFD Spindle speed control

Beckhoff KL4032 VFD Spindle speed control

Category: EtherCAT

My old T530 has FireWire, the only thing that'll connect to that I have is a camera.
Interfaces come and go, it's the nature of the beast, think coax for networking, ega,CGA, VGA still seems to be hanging in there, IDE, Floppy, old school wide SCSI.
Tho the industrial serial stuff seems to last, thanks to it being electrically robust.
  • UrKibin
  • UrKibin
20 Mar 2025 01:47

CINCINATTI MILACRON ARROW 500 (BDS4 + VFS5) WITH MESA 7i77 + 6i25 WITH LINUXCNC

Category: Milling Machines

Hi PCW,

Noted on this. Ill first wire the enable of mesa 7i77 to the enable of the servo drive bds4 since I found out that there is a difference in bias/balance (adjustment for zero movement upon drive enablement) if I force enable (jumping the enable of the servo drive (Daredevil)) instead of the mesa board.

I'll first connect the ENAn of the 7i77 to the servo drives so that once the drives are enabled, there will be no movement.

After that, will follow your instructions and use 4096 as a scale starting point to fine tune one axis.

Thank you for your advise.

Regards,
Kelvin
  • tommylight
  • tommylight's Avatar
20 Mar 2025 01:46
Replied by tommylight on topic Beckhoff KL4032 VFD Spindle speed control

Beckhoff KL4032 VFD Spindle speed control

Category: EtherCAT

Eventually they gave up and adopted USB-C. (Oh well..., so much for all that work)

nope, they did not "adopt" it, they were forced by Europe.
  • tommylight
  • tommylight's Avatar
20 Mar 2025 01:44
Replied by tommylight on topic halui toggle button

halui toggle button

Category: Basic Configuration

You can do it like this.

loadrt toggle count=5
addf toggle.0 servo-thread
setp toggle.0.debounce 50 

net flood-toggle toggle.0.in <= hm2_5i25.0.7i77.0.0.input-29
net flood-control toggle.0.out => hm2_5i25.0.7i77.0.0.output-02

If you need only one toggle, do not use "count=5" as that creates 5 toggles, so that would also need all the addf and setp and inputs and outputs in hal, for all 5, from 0 to 4.
  • bevins
  • bevins's Avatar
20 Mar 2025 00:24
Replied by bevins on topic halui toggle button

halui toggle button

Category: Basic Configuration

You can do it like this.

loadrt toggle count=5
addf toggle.0 servo-thread
setp toggle.0.debounce 50 

net flood-toggle toggle.0.in <= hm2_5i25.0.7i77.0.0.input-29
net flood-control toggle.0.out => hm2_5i25.0.7i77.0.0.output-02
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