Category: Milling Machines
Hi Chris,
Nice to know there is another like mine in NZ. You've probably gathered I'm from NZ, but I live in Sydney NSW.
The controller on your machine is probably an old Philips one. It's probably not worth wasting time on. Better to go with Mark's effort using LinuxCNC.
Mechanically, and some electrical I can help with.
If it is like mine then the hydraulic pump runs completely by itself. No controller involved. As soon as you power up the machine you should hear it growl.
I've attached a photo of mine and a cobbled up .doc of a Hawe brochure with the data values for mine added. On mine it's running on 415 VAC. NZ and Australia use exactly the same standards.
Since it's 3 phase it needs a contactor. In my case 3K1. A very big Siemens contactor for such a small device. I think I've put my power schematic up a way back in this thread. The wiring comes directly from the Maho's main isolator switch, then through a motor starter breaker 3Q1 and then 3K1. That is the complete power wiring.
If you look at the photo I've attached you will see the hydraulic unit on mine. It's in the rear cabinet bottom door. In the photo it is half out of the cabinet so I could work on it. The 3 things on top are hydraulic solenoids. The left unclamps my rotary table. The center one isn't used and the right one with the 5Y1 tag unclamps both Z and Y spindles simultaneously. Unfortunately the pressure switch, 5K1, that operates the pump I'd removed so I could get it where it is. The pressure switch screws onto the fitting sticking up at the rear. The fitting also has a stopper plug tee'd on for a pressure gauge if you want. The pump simply runs when the pressure switch closes. The pressure switch connects to the 6V2 24VDC power supply on mine. That comes on a little later during the start sequence. Since there is no accumulator the pump will pulse on now and again very briefly, but it runs with a loud growl when you turn the switch on for tool change. Remember that the pump runs to release the tool by retracting the Belleville springs. When you release the pressure the springs pull the clamp claws back to retain the tool holder. The black hose on 5Y1 runs directly to the rotary joint on top of the Z axis. It also must get into the Y slide somehow, but I haven't looked at that.
I haven't bothered to bleed those hoses after I've had the spindle apart. My guess is they act rather like an accumulator so the pump doesn't chatter on and off. Hawe does supply the hydraulic unit with an accumulator if it's needed. Maho hasn't seen the need.
Good Luck,
David