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Just wanted to update, I spent many weeks verifying the wiring on the machine, and everything looked good from that standpoint. So I went back to the PID settings with a different approach, and have seemed to land on some stable settings that make the machine work correctly! The tool changer also needed some PID tuning and now seems to make all changes correctly.

Still have to set up the touch off probe and tool setter before I start making chips, but progress will be much slower with winter here

So wanted to thank everyone for offering help on this! When starting out you don't know what you don't know, and that made getting to this point difficult.

I’ve got an issue. I have a 7i95T board and Pico Systems brushless DC drivers that take PWM input. I assume I need a new firmware to convert all step/dir to PWM? Can anyone help me?  Additionally, I assume this won’t interfere with the 2 serial ports?
Charles