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Appreciate the effort.

I've had a think, and I've got one more config attempt left in me before I quit trying to have a working C-axis.

Plan is essentially what PCW suggested in my other 'freewheeling' thread.  I'm going to abandon caxis.comp, and instead use orient as a 'bridge' between velocity spindle and position-axis modes so the c-axis doesn't error out upon reconnection.

Flipping between spindle & axis will use M-codes, and I think it can be done without any halui stuff so I can do everything within the same g-code program.

I'll start a new thread when I run in to problems with this attempt.

I  guess riju didn't need one that badly.