Snuggly's Plasma Build

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8 years 2 weeks ago #118957 by snugglylovemuffin
@Tommylight - I have my Proma 150 wired up as Proma directed; negative to the torch, positive to work clamp. I've done all the wiring internally on the plasma cutter to reduce wire length and HF interference.

@Islander261 - I have no clue how to deal with the portions of the code that have question marks next to them. I don't even know if all these are supposed to go into the machine HAL. I am assuming as much, but more complete instructions are necessary for my skill level.

Just a quick peek inside my (grounded) control box

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8 years 2 weeks ago #118958 by tommylight
Replied by tommylight on topic Snuggly's Plasma Build
Use a shielded cable from control box to the Proma THC, grounded only on the control box side.
Use a simple relay for the probe switch, powered from the same power supply as the drives ( assuming you are using 24V ), or if you do have a 5V one. The probe switch should just turn on that relay, nothing else, the NO side of the relay should be wired to the input of your mesa card. That will eliminate all the interference from the cable going to probe switch.
As a side note, i refrain from putting the Proma THC anywhere near the plasma, i use double shielded cable to wire the output voltage wires to the proma. I am fully aware that if those two wires come near each other all hell will break loose the instance the torch is fired.
I would advise to move the voltage cables from the output terminals and rewire them as near as possible to the capacitors that are used to protect the rectifier inside the plasma. That will help a lot in avoiding interference.

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8 years 2 weeks ago - 8 years 2 weeks ago #118973 by islander261
Replied by islander261 on topic Snuggly's Plasma Build
Ok

You need to do something like this to connect the hal component pins together:

net thc-connect-current-vel motion.current-vel thcud.current-vel

or the way I find easier to follow

net thc-connect-current-vel <= motion.current-vel
net thc-connect-current-vel => thcud.current-vel

more details here:
linuxcnc.org/docs/devel/html/hal/basic-hal.html#_net

Use halmeter or halscope to test operation.

John
Last edit: 8 years 2 weeks ago by islander261. Reason: Added testing.

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8 years 2 weeks ago #118978 by snugglylovemuffin
@Tommylight
I'll swap over the proma to the controller box and run a shielded cable to it. I'll see what I can do about adjusting the mounting points of the the voltage cables for the thc, it's a pretty dense unit and it was pretty difficult to get them where they are currently.
My float switch is normally open and I have my relay setup (inside the shielded controller box) as normally open, with pins 13(-) and 14(+) triggering the relay. That would be => hm2_7i96.0.ssr.0.out-00

@Islander261
I think the problem I'm having is understanding the actual inputs of these individual components. I'm going to have to read that source and see if I can make heads or tails of this code.
The following user(s) said Thank You: tommylight

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8 years 1 week ago #119092 by Grotius
Replied by Grotius on topic Snuggly's Plasma Build
@snuggly,

Wiring like this on your pictures.
This looks like a spagetti monster.

Mesa can better provide manhatten style break out board's with multilayering made in Shenzen China.

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8 years 1 week ago #119095 by snugglylovemuffin
Hahaha, yeah I stuffed it all into a galvanized steel box until I can get a PC case. I'll tidy it up a lot more here soon.

I'm putting the entirety of the THCUD files (that aren't specific to postgui & xml) into a custom HAL, will that negatively affect the program running?

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