THC Delay in material file

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31 Oct 2021 21:16 #224799 by snowgoer540
It was 14ga.  I was testing a few things, but yes kerf crossing was the main purpose this evening. 
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31 Oct 2021 22:14 #224813 by CFE
Replied by CFE on topic THC Delay in material file
Hi all,

That change to velocity dependence will solve the issue with different material thicknesses, excellent thinking. Now I only have to upgrade the old 32-bit computer to a 64-bit thing and we're off :)
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01 Nov 2021 05:16 #224834 by rodw
Replied by rodw on topic THC Delay in material file

It was 14ga.  I was testing a few things, but yes kerf crossing was the main purpose this evening. 


Thanks. Once I converted dinosaurs to metric, I find your material is 2mm thick which is what I cut most of. If you care to share your settings, I'll have a play too.

It did look pretty good!

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01 Nov 2021 11:25 #224866 by snowgoer540

It was 14ga.  I was testing a few things, but yes kerf crossing was the main purpose this evening. 

Thanks. Once I converted dinosaurs to metric, I find your material is 2mm thick which is what I cut most of. If you care to share your settings, I'll have a play too.

It did look pretty good!


I was doing some of the testing of the code Phill posted in the branch referenced in this thread: forum.linuxcnc.org/plasmac/39980-thc-vel...lock?start=50#217736

I found the default settings (100% override, 500 slope, 2 period) produced the best results, but I tried several different combinations.

Material settings were these:
[MATERIAL_NUMBER_51]
NAME               = 45A Steel 14GA Best
KERF_WIDTH         = 0.055
THC                = 1
PIERCE_HEIGHT      = 0.15
PIERCE_DELAY       = 0.2
PUDDLE_JUMP_HEIGHT = 0.0
PUDDLE_JUMP_DELAY  = 0.0
CUT_HEIGHT         = 0.06
CUT_SPEED          = 270.0
CUT_AMPS           = 45.0
CUT_VOLTS          = 130.0
PAUSE_AT_END       = 0.0
GAS_PRESSURE       = 0.0
CUT_MODE           = 1.0
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01 Nov 2021 23:25 #224933 by rodw
Replied by rodw on topic THC Delay in material file
Just goes to show why people use Hypertherm. My cut speed is 2219 mm/min @40 amps or 87 in/min and that is with Thermal Dynamics, arguably the next leading brand!

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01 Nov 2021 23:34 #224935 by snowgoer540
A coworker talked me into buying a Hypertherm back when my Plasma journey began. Zero regrets.
And to think, that's the "Best" setting, the "Production" feed rate is 320ipm.  
The fine cut (45A )is 200ipm, and the fine cut "low speed" (45A) is 150ipm, but they dont claim a dross free cut for that.  

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02 Nov 2021 09:27 #224966 by rodw
Replied by rodw on topic THC Delay in material file
Yeh, Thermal Dynamics is still highly regarded but has more consumables in their range and you can't cut corners by just changing amps. You need to change consumables as well.  I think thats where some come unstuck.

I had planned to buy a 65 amp Hypertherm like yours but then this 120 amp one turned up ridiculously cheap. eg. I paid 45Xp prices for a competitor to the Hypertherm  105 amp and still brand new. Its still chalk and cheese with my old Everlast.

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