Welcome to the Schaublin retrofit club.

Could it be that that corner tool holder just has the height stop mounted on the wrong side, and flipping it fits? Or could it be that it fits on the aft mounted single tool post?

That AC servo installation on the cross slide looks nice. Your Z axis AC servo is a beast, and still smaller than the 1970's drive.

Could you please post some close up photos of that MACH interface board at top RH in the control cabinet. Is that something like a smart servo for Mach 3?

If it works, I would probably run it for a while and make some parts as is, just to see if there are any other issues you need to know about.
Cheers,
Mark

The reasons for upgrading the operating system are:
1 Security. There are no longer security fixes for Wheezy.
2 When my previous system was taken out by lightning, I could simply move the hard drive over to another machine and had it up and running the same day. Moving old software over to modern hardware won't work - a risk.
3 Support a current version of LinuxCNC.

The reasons to be on a current version of LinuxCNC are:
1 A lot of work goes into the product with enhancements on functionality, usability, compatibility, easy of use, hardware support, simplified configuration and more.
2 I might benefit directly from such enhancements.
3 If I run into an issue and ask for help, the first question is usually about the version - generally speaking. If old, the first advice is to upgrade, for people to be able to help. The problem might well be solved in later versions. Nobody wants to, or is even able to support old stuff.

Your servos need manual tuning.
10 mm, one mm, or even one tenth of a mm is too much following error.
Standard servo tuning techniques applies.
Maybe don't spend too much on it now, you need to redo it in the machine with its inertia.
 

Dear forum,
My name is Chris and I have neglected my system.image missing /media/kunena/emoticons/blush.png 
This winter seems like a good time to do something about it, since my workshop is too cold anyway, but I need your expertise in finding the best way forward.

Hardware:
* CPU (AMD64 compatible, I think) * Parallel port cards installed in the PC to control a box (rather expensive...) with the stepper drivers. I think the cards were PCI express.
Software:
* Debian Wheezy
* LinuxCNC v 2.7.15 
However, I am afraid that this little line that meets me when logging on, indicates that I may have installed a 32 bit OS/LCNC? To complicate things further, I managed to struggle through the process of remapping M6 and I am really not looking forward to do that again, since I understand nothing of what I did. But it works, yay!image missing /media/kunena/emoticons/smile.png

I understand that hardware ditching day is coming, but is it now?
What should I do?

/Chris
 

Any reasonable offer accepted, I just want this stuff gone.

See these two posts:
RPi 4B w/LinuxCNC 2.9.3, Mesa 7C81, Isolation Card, PWM Card, Relay Card, More
MESA 7C81, DIN Tray & Ribbon Cable

I never removed the RPi from the Mesa board. So if you want it, it's for sale with the rest.

I did use the KBSI-240D (9431) Signal Isolator card, so that is no longer for sale.
I also used the SanDisk Ultra 32GB microSD card for something else, so the RPi would come without an SD card.

Email me at: gene_weber@yahoo.com

I’m not a programmer (only a bit of Python, and some BASIC and C). It took me the whole day to find this issue, moving a debug print line around the code to locate where it was getting stuck.Thank you for the explanations, and also for pointing out the second copy/paste bug, I’ve fixed that one on my side as well.

Now I need to follow up with Pronest, as the post-processor still doesn’t insert commas between the parameters...

Regards

Well, we now know what I did to set the VFD into "coast down" mode. I pinned the drive enable to spindle on, and just disabled the drive to stop it. Doh! No wonder I didn't document it. image missing /media/kunena/emoticons/blush.png

Now I know that, I have a few options.
1/ Use ladder to react to a spindle stop command with an S0, wait a second, and then disable the drive. I had the VFD set for min 20 hz, max 70 Hz, so this would only brake down to 20, and coast down from there. It has the advantage that the spindle is not sitting on an enabled drive with an analog input, which could cause rotation from EMI induced voltage.

2/ Add a 24VDC output, wire that to Pin E3, and command the VFD to brake to a stop. I would probably still add a delay and disable the drive after a couple seconds. That would seem to be the proper way.

3/ But if I am adding another relay to to get me an extra 24VDC out, I may as well add more. Then I can also wire up the electro-mechanical brake, and have both VFD braking and mechanical braking commanded. This would also give me an option to add some ladder logic to use the mechanical brake on an E-stop.

Ideally, I would add the extra outputs with a second 7i84, as I maxed out the current one due to needing one I/O bank on 5V (for the Hall sensors for homing and tool change). I ended up scavenging a few extra outputs by using the unused axis enables on the 7i85, still ran out of 24V outputs, and put in a cheap relay board to use the excess 5V outputs to control 24V loads. I have an 8 relay card floating around, and could bodge that in instead of the 4 relay card to try this all out.

I will make a video to feedback what I actually do.
Cheers,
Mark

wenn du 2 MDI befehle hast, einer für 'an' und einer für 'aus',
dann kannst du zuerst ein 'toggle' machen und dann mit 'edge'
das jeweilige mdi triggern, je nachdem ob an oder aus.

im prinzip müsste es auch einfach mit der 'not' komponente funktionieren,
als mdi 'an' an das toggle und 'aus' über 'not'

Gruß,
Olli

Thanks for the sugestion. As I now dsided to go full Linuxcnc i will not use the system as is wary mutch. But i will seranly keep it running for now to find some stuff about it out.

Today, I’ve got my setup running with 3× Delta ASDA-B3 servos, a BK1100, and several EL1xxx DI / EL2xxx DO terminals.
I’m using the already implemented DeASDA driver (not CiA402), and the servos run fine.

My homing procedure uses HOME_USE_INDEX = TRUE. Everything works as expected: once the servo hits the index pulse, the homing routine completes and the position resets to zero.

I should mention that I’m fairly new to LinuxCNC, and this is also my first time working with EtherCAT, so I might be missing something obvious in the configuration.

There’s only one thing I still struggle with:
I’m getting a relatively large following error when I jog the servos using the keypad on the drive. Because of that, I had to increase the following-error boundaries significantly. (See INI-File)

At the moment, I don’t have any mechanics attached — the servos are running completely without load. I also auto-tuned the drives, so in theory the gains should be appropriate. What I don’t understand is whether this behaviour is caused by the EtherCAT cycle time (2 kHz) or by suboptimal tuning parameters (gains, filters, etc.) inside the servo drive despite the auto-tuning.

Does the following-error configuration need to be set differently when using EtherCAT communication compared to pulse/analog control?

I’m also not sure which exact HAL pins I need to connect to the Probe_Basic UI to make everything safe and fully functional. Any guidance on the required pins, signals, and safety interlocks would be extremely helpful for someone who’s still new to LinuxCNC.
I’d also love to see some example HAL/INI configurations of fully set up 3-axis machines, ideally with a carousel-type tool changer and a 3D probe — that’s what I want to configure next image missing /media/kunena/emoticons/smile.png

Thankfully I have a nice bench power supply from my bench flashing for ECUs / binary reversing, so stable power from 5-24v DC isn't an issue

Mark,

My spindle drive enable pin is tied to a 'machine-is-on' signal, and not to the M3/M4/M5 0-10v signal.  The drive isn't disabled at M5.

Check your HAL file (and watch the VFD enable pin in halshow) to see if you've got something connected funny.

I will go read some more about G52, thanks!

No its Mach 3. The seller of the Mashin did not include the hard drive so i had to install windows and Win11 was just wat i downloaded.