New Guy,Best way to setup a Automatic Tool Changer

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12 years 3 months ago #48682 by sspeed33317
Hello,
Just bought a old Haas VF1, its actually still on the truck on the way here.

Ive searched all over about setting up a tool changer to work with LinuxCNC.

This tool changer uses a sliding Carousel , geneva mechanism and the Z axis to drop and pickup the tool.

Which method will work with this type of tool changer? The Z axis needs to move, from what I found Classic Ladder
will not work.
Then I read about remapping gcodes.

I have a lot to learn, any advice is appreciated.

Thanks.

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12 years 3 months ago - 12 years 3 months ago #48690 by BigJohnT
I have a BP Discovery 308 with a similar setup for tool changing but due to spindle orientation I can't convert it unless I replace the spindle drive and motor. The basic steps mine takes is:
  1. Z up to tool change position
  2. Orient spindle
  3. Extend turret
  4. Release draw bar
  5. Raise Z to clearance position
  6. Index Turret to next tool
  7. Z down to tool change position
  8. Pull back draw bar
  9. Retract turret

The fly in the ointment for me is orient turret. If you can do that your good to go and Classicladder can do the entire tool change.

www.linuxcnc.org/docs/2.6/html/man/man9/orient.9.html

JT
Last edit: 12 years 3 months ago by BigJohnT.

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12 years 3 months ago #48691 by tenaja
Unless your toolholder design requires it, Isn't tool orientation really just optional? If all of your tools have clearance and you aren't using tools that require orientation (like a very long fly cutter) you should be able to skip that step.

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12 years 3 months ago #48693 by sspeed33317
I believe the spindle uses a orient pin to mechanically stop the spindle in the correct position
it has only one detent so it will always stop in the same spot.
It has a switch on it that trips when the pin is extended into the slot. I guess that is used to command
spindle stop. and to let the controller the pin actually tripped.

As long as Classic ladder can be used to move the Z into safe and pickup position
it should all work, just have to study the programming commands...

for the bp308, a guy who uses mach3 actually engages a stepper motor to orient his. Maybe works with linuxcnc ??
here



thanks.

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12 years 3 months ago #48701 by andypugh

sspeed33317 wrote: Which method will work with this type of tool changer? The Z axis needs to move, from what I found Classic Ladder
will not work.


The problem is not that there isn't a way to handle toolchangers, it is almost that there are too many ways, and some machines might need a combination.

Having recently looked at remap, there is a lot you can do there, and all the info you might need is available. In HAL you only get a pocket and a tool number. And Classic Ladder runs in HAL.

If you need to move the axes then a remap style thing is how I would do it. Look at the rack toolchanger in the remap sample configs to see what is available.

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12 years 3 months ago #48702 by andypugh

BigJohnT wrote: I have a BP Discovery 308 with a similar setup for tool changing but due to spindle orientation I can't convert it unless I replace the spindle drive and motor.


Have you tried? I managed some degree of alignment with a direct drive and a 20-year-old VFD on a normal AC motor.

With a more modern VFD, and especially in the lower gears, I reckon it could be done.

Surely the machine worked as sold, so what is the actual problem?
The following user(s) said Thank You: tivoi

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