Went to 2.5 and now I get 'exceeds maximum' errors

Now with the exact same config as I had working in 2.4, every time I load a file it claims that the program will exceed Y maximum however it clearly does not. I have no idea what it's complaining about and running the program anyway it runs just fine. If it can tell I'm going to exceed a maximum then why not tell what line is going to do it? It happens to nearly every file I load no matter where I place the part zero in work envelope.

And now in Z too. Man, sorry as hell i moved to 2.5 right now. The machine is not worth spit, i don't know if there is really a problem or if the program will run fine. That's a real hoot. I'm quite unhappy right now. No idea what to look at.

Strike the Z. That appears to be from the fact that it doesn't reload the preview when you move the work offsets now.

So if I remove the line G43 H5 this file runs with no error. If I add it back in it says I exceeded my Y positive limit.


( PM25-MV Oldham Couplers 6/8/2011 9:41:45 PM )

( T5 : 0.375 )

G20 G90 G64 G40

( T5 : 0.375 )

T5 M6

G43 H5

G0 Z0.5

( Center Counterbore - S3000RPM )

G17

M3 S3000

G0 Z0.5

M0

G0 X0.0 Y0.0

G1 F6.0 X0.0625

G0 Z0.0625

G1 Z0.0

G2 F20.0 X-0.03125 Y-0.05413 Z-0.021 I-0.0625 J0.0

G2 Y0.05413 Z-0.042 I0.03125 J0.05413

G2 X0.0625 Y0.0 Z-0.063 I0.03125 J-0.05413

G2 X-0.03125 Y-0.05413 Z-0.084 I-0.0625 J0.0

G2 Y0.05413 Z-0.105 I0.03125 J0.05413

G2 X0.0625 Y0.0 Z-0.126 I0.03125 J-0.05413

G2 X-0.03125 Y-0.05413 Z-0.147 I-0.0625 J0.0

G2 Y0.05413 Z-0.168 I0.03125 J0.05413

G2 X-0.01991 Y0.05925 Z-0.17 I0.03125 J-0.05413

G2 X0.06126 Y-0.01238 I0.01991 J-0.05925

G2 X-0.04136 Y-0.04686 I-0.06126 J0.01238

G2 X-0.01991 Y0.05925 I0.04136 J0.04686

( Finish Counterbore - S3000RPM )

S3000

G1 F7.0 X-0.0625 Y0.0

G2 F10.0 X-0.03925 Y0.04864 I0.0625 J0.0

G2 X0.03925 I0.03925 J-0.04864

G2 Y-0.04864 I-0.03925 J-0.04864

G2 X-0.03925 I-0.03925 J0.04864

G2 X-0.0625 Y0.0 I0.03925 J0.04864



( Dog Left Side - S3000RPM )

S3000

G0 Z0.5

M0

G0 X-0.5795 Y0.667

G0 Z0.0625

G1 F6.0 Z-0.08

G1 F20.0 Y-0.667

G0 Z0.5

G0 X-0.467 Y0.667

G0 Z0.0625

G1 F6.0 Z-0.08

G1 F20.0 Y-0.667

G0 Z0.5

G0 X-0.3545 Y0.667

G0 Z0.0625

G1 F6.0 Z-0.08

G1 F20.0 Y-0.667

G0 Z0.5

G0 X-0.5795 Y0.667

G0 Z-0.0175

G1 F6.0 Z-0.16

G1 F20.0 Y-0.667

G0 Z0.5

G0 X-0.467 Y0.667

G0 Z-0.0175

G1 F6.0 Z-0.16

G1 F20.0 Y-0.667

G0 Z0.5

G0 X-0.3545 Y0.667

G0 Z-0.0175

G1 F6.0 Z-0.16

G1 F20.0 Y-0.667

( Dog Right Side - S3000RPM )

S3000

G0 Z0.5

G0 X0.5795

G0 Z0.0625

G1 F6.0 Z-0.08

G1 F20.0 Y0.667

G0 Z0.5

G0 X0.467 Y-0.667

G0 Z0.0625

G1 F6.0 Z-0.08

G1 F20.0 Y0.667

G0 Z0.5

G0 X0.3545 Y-0.667

G0 Z0.0625

G1 F6.0 Z-0.08

G1 F20.0 Y0.667

G0 Z0.5

G0 X0.5795 Y-0.667

G0 Z-0.0175

G1 F6.0 Z-0.16

G1 F20.0 Y0.667

G0 Z0.5

G0 X0.467 Y-0.667

G0 Z-0.0175

G1 F6.0 Z-0.16

G1 F20.0 Y0.667

G0 Z0.5

G0 X0.3545 Y-0.667

G0 Z-0.0175

G1 F6.0 Z-0.16

G1 F20.0 Y0.667

G0 Z0.5

M5

M30

Ok, wonderful.

This will run happy as can be:
G20 G90 G64 G17 G40 G49
G53 G0 Z0.000
T5 M6
G43

G0 Z0.5

M3 S3000
G0 Z0.5
G0 X0.0 Y0.0

G1 X1 F10
G1 Y1
G1 X0
G1 Y0


M2



This will prompt the error message:
G20 G90 G64 G17 G40 G49
G53 G0 Z0.000
T5 M6
G43

G0 Z0.5

M3 S3000
G0 Z0.5
G0 X0.0 Y0.0

G1 X1 F10
G1 Y1
G1 X0
G1 Y0

G2 F20.0 X-0.03125 Y-0.05413 Z-0.021 I-0.0625 J0.0
M2

The arc is doing it. Now change the line to this
G2 X-0.03125 Y-0.05413 Z-0.021 I-0.0625 J0.0 F20 and it works. So I gotta go redo my post processor and move the feed rate to the end.

Jesus. Ok, not so easy. Next file, it's not an arc move it's a G0 Z move.

This runs:
( X Axis Bearing Plate - Motor Side 7/22/2011 8:49:47 PM )

( T7 : 0.5 )

G20 G90 G64 G40

( T7 : 0.5 )

G53 G0 Z0.0

T7 M6

G43 H7

G0 Z0.125

( Extrude Boss - S2200RPM )

G17

M3 S2200

G0 X1.04 Y-1.79958

G0 Z0.063

G1 Z0.0 F6.0

G1 Y-1.04 Z-0.1 F7.0

G1 X1.33622 F20.0

G3 X1.25497 Y-1.96 I2.22378 J-0.66
G1 X1.04

G1 Y-1.04

G1 X0.865 F6.0

G1 Y-0.865 F20.0

G1 X1.58458

G3 X1.45993 Y-2.135 I1.97542 J-0.835

G1 X0.865

G1 Y-1.04

G1 X0.69 F6.0

G1 Y-0.69 F20.0

G1 X1.86902

G3 X1.68719 Y-2.31 I1.69098 J-1.01
G1 X0.69

G1 Y-1.04

G1 X0.515 F6.0

G1 Y-0.515 F20.0

G1 X2.21221

G3 X1.94614 Y-2.485 I1.34779 J-1.185
G1 X0.515

G1 Y-1.04

G1 X0.34 F6.0

G1 Y-0.34 F20.0

G1 X2.68042

G3 X2.25552 Y-2.66 I0.87958 J-1.36
G1 X0.34

G1 Y-1.04


This gives me the damned Y axis error message. Blown my whole damn evening:
( X Axis Bearing Plate - Motor Side 7/22/2011 8:49:47 PM )

( T7 : 0.5 )

G20 G90 G64 G40

( T7 : 0.5 )

G53 G0 Z0.0

T7 M6

G43 H7

G0 Z0.125

( Extrude Boss - S2200RPM )

G17

M3 S2200

G0 X1.04 Y-1.79958

G0 Z0.063

G1 Z0.0 F6.0

G1 Y-1.04 Z-0.1 F7.0

G1 X1.33622 F20.0

G3 X1.25497 Y-1.96 I2.22378 J-0.66
G1 X1.04

G1 Y-1.04

G1 X0.865 F6.0

G1 Y-0.865 F20.0

G1 X1.58458

G3 X1.45993 Y-2.135 I1.97542 J-0.835

G1 X0.865

G1 Y-1.04

G1 X0.69 F6.0

G1 Y-0.69 F20.0

G1 X1.86902

G3 X1.68719 Y-2.31 I1.69098 J-1.01
G1 X0.69

G1 Y-1.04

G1 X0.515 F6.0

G1 Y-0.515 F20.0

G1 X2.21221

G3 X1.94614 Y-2.485 I1.34779 J-1.185
G1 X0.515

G1 Y-1.04

G1 X0.34 F6.0

G1 Y-0.34 F20.0

G1 X2.68042

G3 X2.25552 Y-2.66 I0.87958 J-1.36
G1 X0.34

G1 Y-1.04
G0 Z0.125

Well, it's a reasonable place to start at least. I'll give that a go.

well I gave that a try but no joy, still get the y axis warning.

here's the tool table:
T1 P1 Z3.295 D0.1 ;TTS EDGE FINDER
T2 P2 Z2.710 D0.251 ;1/4 TTS 2FL
T3 P3 Z2.679 D0.251 ;1/4 TTS 4FL
T4 P4 Z2.522 D0.376 ;3/8 TTS 2FL
T5 P5 Z2.646 D0.376 ;3/8 TTS 4FL
T6 P6 Z3.112 D0.501 ;1/2 TTS 2FL
T7 P7 Z3.440 D0.5 ;1/2 TTS 4FL
T8 P8 Z3.454 D0.5 ;1/2 TTS 4FL ROUGH
T9 P9 Z2.498 D0.1875 ;3/16 TTS 4FL
T10 P10 Z2.347 D0.375 ;3/8 TTS SPOT DRILL
T11 P11 Z2.562 D0.25 ;1/4 TTS 90DEG DRILL-MILL
T25 P25 Z6.577 D0.265 ;TTS 3/8 DRILL CHUCK**
T26 P26 Z5.723 D0.201 ;TTS 3/8 DRILL CHUCK**
T27 P27 Z7.192 D0.394 ;TTS 1/2 DRILL CHUCK**
T28 P28 Z7.470 D0.25 ;TTS 1/2 DRILL CHUCK**
T40 P40 Z0 D0.1875 ;Added 20110723
T41 P41 Z0 D0.25 ;Added 20110723
T42 P42 Z0 D0.3125 ;Added 20110723
T43 P43 Z0 D0.375 ;Added 20110723
T44 P44 Z0 D0.5 ;Added 20110723
T45 P45 Z0 D0.625 ;Added 20110723
T46 P46 Z0 D0.75 ;Added 20110723
T47 P47 Z0 D1.000 ;Added 20110723
T48 P48 Z0 D2.000 ;Added 20110723
T49 P49 Z0 D2.500
T50 P50 Z0 D2.500 ;GLACERN FACE MILL

Sure. I'll do that tonight.

The limit is, I think as I sit here 6.550 inches of Y and 18.5" of X. I've run the programs after the warning and they produce the part they were supposed to so it's definitely a phantom message of some kind. I was considering submitting a bug report but confirmation on another system would be good.