rigid tapping g33.1 isnt working spindle isnt sync
30 Aug 2013 11:49 - 30 Aug 2013 17:14 #38236
by fabworx
rigid tapping g33.1 isnt working spindle isnt sync was created by fabworx
I just now got around to trying to get this to work. as it is now my mill is running. spindle works with my gear change and my screen is updating with rpm and gear selection as it should. however my I never could figure out how to make the ui tell me that a gear change will be needed for the called for rpm. also at lower speeds my on target light does not stay constantly lit. so I didn't realize I had a real problem till I tried to rigid tap today for the first time. cause up until today my parts have been coming out fine.
a little run down on my equipment. the spindle is a two speed gear driven unit that is also belt feed. does that make sense? it also incorporates a power driven draw bar so putting an encoder directly on the final driven spindle is a no go. I have swapped the v belt system for a timing belt arrangement as to have a positive drive with no slip. well limited slip. I have done this so I could mount my encoder directly on the motor shaft.
so all that being said, here is the spindle section of my hal file. I feel like something has to be wrong with how I have connected things in here or haven't connected things correctly. i would appreciate it if I could get some of the expertise that I know is present here on what I should do or what needs attention. thank you in advance.
Denny Reed
a little run down on my equipment. the spindle is a two speed gear driven unit that is also belt feed. does that make sense? it also incorporates a power driven draw bar so putting an encoder directly on the final driven spindle is a no go. I have swapped the v belt system for a timing belt arrangement as to have a positive drive with no slip. well limited slip. I have done this so I could mount my encoder directly on the motor shaft.
so all that being said, here is the spindle section of my hal file. I feel like something has to be wrong with how I have connected things in here or haven't connected things correctly. i would appreciate it if I could get some of the expertise that I know is present here on what I should do or what needs attention. thank you in advance.
Denny Reed
#****************
# Spindle Control
#****************
setp hm2_5i20.0.pwmgen.04.output-type 2
net spindle-enable hm2_5i20.0.gpio.071.out <= motion.spindle-on hm2_5i20.0.gpio.045.out
net spindle-enable => hm2_5i20.0.pwmgen.04.enable
addf flipflop.0 servo-thread
addf mux2.1 servo-thread
setp mux2.1.in0 0.977
setp mux2.1.in1 0.148925
net gearchange-scale-change mux2.1.sel flipflop.0.out
net spindle-encoder-gain scale.4.gain
net spindle-encoder-gain mux2.1.out
addf flipflop.1 servo-thread
addf mux2.2 servo-thread
setp mux2.2.in0 1
setp mux2.2.in1 6.558875
net gearchange-scale-change mux2.2.sel flipflop.1.out
# Set the spindle’s top speed in RPM
setp hm2_5i20.0.pwmgen.04.scale 3540
net spindle-gain scale.3.gain
net spindle-gain mux2.2.out
# controls
net spindle-cw <= motion.spindle-forward
net spindle-ccw <= motion.spindle-reverse
#****************************
# Spindle Synchronized Motion
#****************************
# add the encoder
setp hm2_5i20.0.encoder.04.counter-mode 0
setp hm2_5i20.0.encoder.04.filter 0
setp hm2_5i20.0.encoder.04.index-invert 0
setp hm2_5i20.0.encoder.04.index-mask 0
setp hm2_5i20.0.encoder.04.scale 8000
net spindle-index-enable <=> hm2_5i20.0.encoder.04.index-enable
net spindle-position hm2_5i20.0.encoder.04.position
net spindle-encoder-speed scale.4.out => motion.spindle-revs
net spindle-velocity hm2_5i20.0.encoder.04.velocity => motion.spindle-speed-in scale.4.in
net spindle-index-enable hm2_5i20.0.encoder.04.index-enable <=> motion.spindle-index-enable
#*****************
# Spindle At Speed
#*****************
addf abs.1 servo-thread
addf abs.2 servo-thread
addf near.0 servo-thread
addf scale.5 servo-thread
net spindle-encoder-speed abs.1.in
net scale6 scale.5.in abs.1.out
setp scale.5.gain 1000
net spindle-encoder-nearout scale.5.out abs.2.in
net spindle-encoder-speed1 abs.2.out near.0.in1
net spindle-rpm-filtered near.0.in2
net spindle-at-speed motion.spindle-at-speed <= near.0.out
setp near.0.scale 1.01
#*********
#RPM Scale
#*********
addf abs.3 servo-thread
setp scale.0.gain 999.9666
setp lowpass.0.gain .005
addf lowpass.0 servo-thread
addf scale.0 servo-thread
#******************
#Spindle Gearchange
#******************
net spindle-cw or2.2.in0
net spindle-ccw or2.2.in1
addf toggle.0 servo-thread
addf gearchange.0 servo-thread
addf scale.3 servo-thread
addf scale.4 servo-thread
setp toggle.0.debounce 0
setp gearchange.0.min1 10
setp gearchange.0.max1 600
setp gearchange.0.min2 500
setp gearchange.0.max2 3595
setp gearchange.0.scale2 6.558875
net spindle-speed-raw motion.spindle-speed-out gearchange.0.speed-in scale.3.in
net spindle-speed scale.3.out hm2_5i20.0.pwmgen.04.valuePlease Log in or Create an account to join the conversation.
31 Aug 2013 04:30 #38269
by andypugh
The encoder-counter software doesn't know what you have done
Replied by andypugh on topic rigid tapping g33.1 isnt working spindle isnt sync
That's what I am saying.Are you saying what I'm thinking your saying? In the case where the encoder is not attached to the spindle or geared 1:1 with the spindle don't use the encoder index but rather provide an index directly from the spindle?
The encoder-counter software doesn't know what you have done
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