Downdraft design questions

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5 years 11 months ago #188367 by txtrone
Replied by txtrone on topic Downdraft design questions
Thanks Rod, much appreciated. What model Airtac is that you are using? Is it connected to a Mesa card?

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5 years 11 months ago - 5 years 11 months ago #188384 by rodw
Replied by rodw on topic Downdraft design questions

txtrone wrote: Thanks Rod, much appreciated. What model Airtac is that you are using? Is it connected to a Mesa card?


Sorry not sure what you mean about the Airtec.

So just doing some early thinking about this. First convert to inches being your machine units. You said you have 8 vents and the table is 144 inches long and 72 inches wide.

So let there be 8 zones numbered 0 to 7 with 0 in the front left and 7 at the rear right.
We can make an array of hal pins to agree with this structure
The zone boundaries on the Y axis will be at 36", 72" and 108"
The zone boundary on the X axis will be at 36"
We can also set an array of pins to set there pins in you hal files using setp.
We need to convert a position to a zone.
The X axis is easy
Code:
int xzone = (axis.x.pos-cmd < 36) ? 0:1;
The Y axis is a bit trickier
Code:
int yzone; if(axis.y.pos-cmd < 36) yzone = 0; else if(axis.y.pos-cmd < 72) yzone = 2; else if(axis.y.pos-cmd < 108) yzone = 4; else yzone = 6;

so now we need to resolve the zone number
Code:
int thezone = xzone+ yzone;

So now its time to set the pins
Code:
int i; for( i = 0, i < 7, i++){ pin[i] = (i == thezone)? 1:0;

So there are probably a few typos above
I think the logic is right, I just have to flesh it out into a component another time.
Last edit: 5 years 11 months ago by rodw.
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5 years 11 months ago #188392 by txtrone
Replied by txtrone on topic Downdraft design questions
Thanks!

The solenoid valve in your video, I believe it's an 'AirTac' brand. Just curious which model number it is and how it connects to your controller.

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5 years 11 months ago #188415 by rodw
Replied by rodw on topic Downdraft design questions
Its just a 24 volt solenoid from a random ebay supplier directly controlled by a 7i76e output. You'd just need to add a flyback diode to protect the output. This would be connected accross the terminals with the band on the realy pointing towards the output. (IN400X series diode is all thats needed.)
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5 years 11 months ago #188427 by txtrone
Replied by txtrone on topic Downdraft design questions
This is what I ordered for testing purposes, 1ea only. Going to pick it up later today. Tomorrow I am going to block all but one of the ports on the vent tube and then cut directly over it to see how the 800CFM (at 0 SP) fan does. If that works I will move to the next stage.

www.alliedelec.com/product/smc-corporation/vdw10aa/70907905/

www.alliedelec.com/product/smc-corporati...mb075-0400/70070579/
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5 years 11 months ago - 5 years 11 months ago #188429 by rodw
Replied by rodw on topic Downdraft design questions
Looks perfect!

I never went ahead with a downdraft table. The fan I have is one of these www.machineryhouse.com.au/F050

60 m3/min = 2120 cfm which is right on the 3' x 3' zone of 2025 cfm

But now I've seen your design, I am tempted again after I cleaned out my water tray yesterday!
Last edit: 5 years 11 months ago by rodw.
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