Downdraft design questions

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5 years 11 months ago #189067 by txtrone
Replied by txtrone on topic Downdraft design questions

rodw wrote: ...but will need more fan output...


I am going to get the 5HP belt drive and see what that can do.

Is it possible to overlap the zones so that certain areas of the table that would trigger two gates to be open... sort of like a transition zone?

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5 years 11 months ago #189092 by rodw
Replied by rodw on topic Downdraft design questions

txtrone wrote:

rodw wrote: ...but will need more fan output...


I am going to get the 5HP belt drive and see what that can do.

Is it possible to overlap the zones so that certain areas of the table that would trigger two gates to be open... sort of like a transition zone?


Possibly, but the risk would be that if the torch passes over or near a corner where 4 zones meet, all 4 would turn on which might be too much. slowing the rams down might have a similar affect,

We cut down a roll of wire reinforced rubber hose into short pieces with a chop saw today and we set up my yellow in line fan behind the chop saw with a flexible duct attached. It was actually quite effective catching sparks and smoke so I think you'll be surprised how effective this will be.
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5 years 11 months ago - 5 years 10 months ago #189636 by txtrone
Replied by txtrone on topic Downdraft design questions
The blower delivered today, but it came with the wrong size motor. The correct motor is now slated to be here by the 24th.

In the meantime I am working on the air manifold for the actuators and also mounted a stainless cabinet (left over from a job) to the table.

When I get the electronic guts figured out I will put them on the back plate and pop them into the cabinet... if it has enough room.
Last edit: 5 years 10 months ago by txtrone.
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5 years 11 months ago - 5 years 10 months ago #190188 by txtrone
Replied by txtrone on topic Downdraft design questions
Finally got the correct motor for the blower today. The 'duct' tube is out of the table and all the hardware is on hand to add eight pneumatic actuated gates.

Also found a handy rack mount from an old signal cabinet that should come in handy.
Last edit: 5 years 10 months ago by txtrone.
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5 years 11 months ago #190192 by rodw
Replied by rodw on topic Downdraft design questions
I'm impatiently waiting to see this come together! But don't blame me if it doesn't work! :blink: :woohoo: :blink:

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5 years 11 months ago #190199 by txtrone
Replied by txtrone on topic Downdraft design questions

rodw wrote: ...don't blame me if it doesn't work! :blink: :woohoo: :blink:


What? You said this was guaranteed to work! :laugh: haha ... just kidding. I think it has a 50% chance of working without further modification.

While researching the various blower motors and fan types I came across air curtains. I wonder if something like that could assist a downdraft table? Just a crazy idea...

I will keep you posted as we slowly progress. The Longs Motor stepper drives showed up yesterday. I have one hobby in front of this one that is eating up a lot of time, but I am getting close to a stopping point on it.
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