one thing i did notice with this machine is that surface finish drops on the more complex cutting moves on say a angle cut or circular cut. i have been trying to pinpoint the cause of this but i am still looking, it's not horrible but it could be better. my first thought was machine resolution or belt tension, i tried a finer resolution which might have helped a tiny bit and did some tweaking on the X axis to get the belt tighter to try that today to see if that is the problem?
at first i thought it might have been a rigidity related issue but after playing around with finished passes quite a bit i ruled that out after noticing the straight cuts were really good. i would think a tandem axis is going to be more rigid with 2 bels and motors opposed to the X axis with a single belt and motor. i think tests have proved this for me. i can actually get a .06 stepover around ,5 deep with the side of the cutter on the Y axis but get into problems if i get that aggressive with a cut on the X axis.
one other observation is the closed loop steppers being a huge benefit to having something work well in the end. i would also say over sized motors are good way to go too. food for thought Tommy if you build one