Hi ProcksMFG,
I finally had success with my RPi 5 + 7i96s, thanks to excellent support on this forum. I have documented it on this new thread.
forum.linuxcnc.org/9-installing-linuxcnc...th-mesa-7i96s#293645
Regarding your own potential plasma set up, here are a few of my thoughts (even if you didn’t ask for them, LOL, but it does help me clarify my own thinking)…
My current thinking is that I would definitely build a new set up based around the RPi 5 but with one fullback option.
The reasons I would go with the RPi 5 are (I) the minimal form factor which does not require an external bulky PC, (ii) simplicity due to The inbuilt Wi-Fi, and ethernet ports and potential wireless keyboard / mouse via usb dongle, (iii) rapid bootup time (a few seconds) and overall speed of the Pi 5, (iv) The general of availability and future upgrade paths within the Pi family (even if difficult to purchase in the recent past), (v) ease of swapping out the micro SD card to change operating systems, (vi) Staying mainstream, rather than opting for cheaper fringe systems that are not well supported and may not be around in the future.
There are probably other reasons, but I can’t remember what they are at the moment.
The fallback option that I mentioned might be relevant if for some reason my RPi based system started having issues… In that case, I could replace the Pi simply use an external LinuxCNC PC and change one ethernet cable from the Pi---7i96s to PC---7i96s.