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Alright, understood.
Today I spent some time with my cnc. I setup a new machine in LinuxCNC, and now I have two setups.. one is "good", and the other one shows this issue. 
What I found out - when I startup the "bad" machine and open the "probing" tab, none of the work offsets at the top is selected.
When I start the "good" machine, G54 always is preselected.

No idea if this makes sense or helps, but it fits to the error message imho...

 

Please notice that in step 2 at the end the 4 is missing from amd64
It should be:

$ sudo apt install -t bookworm-backports linux-image-rt-amd64 linux-headers-rt-amd64

Added 2 more.
@tomapc
@toma.cnc1
@toma.3d
@tomaberisha5688
Reminds me, i have to fix the name on the last one as it was the first one i registered.

Looks like 7I77 U15 (74LCX04) receives, buffers, and inverts
the ENCMUX signal to generate the EVEN/ODD signals that
enable the 26LS32 even and odd line receivers, so is a prime
suspect with encoder mux issues:

 

 

SSDs are overrated.

What is that supposed to mean? Any SSD is MUCH faster than a spinning hard drive, so how is this "overrated"

They are mostly good for Windows because NTFS has fragmentation issues.

They are good for all operating systems, not just Windows.

They do reduce boot time, but that is not really useful.

It is useful for everything that needs to be transferred from SSD to system RAM and back, especially when starting any application or closing it, or...

RAM is faster than any SSD, even "slow" DDR 866MHz is faster.

Not a valid comparison so why????

Make sure your RAM is dual-channel.

Yes, this is valid, but requires 2 or 4 sticks of RAM, same size, otherwise it defaults back to single channel.

You can get double speed with no drawback.

Not true, you get more speed, but never double speed, timings, latency, clocks, and some probably 50 more settings and parameters that prevent memory form physically reaching "double speed".

Why not?

Now i must ask, Why?
Why do you keep replying like this?
Again, i admire your will and effort to help others, and some times you do help so thank you for that, but sometimes your replies are like this causing more confusion and noise that is not helpful.

tommylight wrote:

Subbed with @tomapc and was already subbed with @toma.cnc1 , i think, will also check @toma.3d.

Thanks Tommy! (9 to go), keep up the good work.

kcjengr.github.io/probe_basic/machine_config.html
in the docs

If you just want to stop all axes when the cylinder support is extended then you can use “motion.enable” pin.

From doc, motion.enable:
If this pin is driven FALSE, motion stops, the machine is placed in the "machine off" state, and a message is displayed for the operator. For normal motion, drive this pin TRUE.

Practically: you need a limit switch wired to your hardware input. And you would need to add the following hal line to your existing hal file:

net cylndr.extnd   hm2.your-input  motion.enable
(Replace hm2.your-input with the correct address)

What the above hal code does: when hm2.your-input pin goes true the motion.enable pin will be true normal operation resume, when the cylinder is extended the switch opens and stop all axes motion. Assuming that the limit switch is normally open and your hardware input is sinking (positive logic). 

SSD will improve latency a bit, but adding more RAM would also help, 8GB is just fine, but i do not recall how much you already have.

I just ordered a SSD for this old computer. Now that I know it's working, I would like to speed it up
Will this also improve latency for linuxCNC or doesn't it matter, since everything is stored in RAM?

Thanks for the quick reply. On installation, I copied the "macros_metric_sim" folder into my "subroutines folder" from the "rack_atc_sim" folder, is this correct?

Manually clamping / unclamping works (so it seems to use the "clamping" and "unclamp" Gcode).

I attached my machine config (currently a bit messy as I switched from a custom Rack tool changer (which worked so far), to the probe basic one and I think I found one issue (which I fixed). For some reason, I had the following line included which broke something.

REMAP=M6   modalgroup=6  prolog=change_prolog   ngc=toolchange  epilog=change_epilog

Removing this at least lets me click "Store tool in Rack". However, it doesn't do anything except for setting the active tool to "No tool loaded". It doesn't move my spindle. Clicking "Ref Rack Data" (still don't know what it does) gives me the "Unknown M Code used: M13").


 

Does iocontrol.0.emc-enable-in go false when you request an Estop with your switch?

How is the input common on your isolated inputs connected?

Assuming this is a 7I95/7I96/7I96S, the isolated inputs on  these  cards
will work with input voltages from 4V to 36V
 

It would be better to ask this question in the qtvcp section.
Qtdragon doesn't use Glade. You won't need Qt Creator either.
To modify the .ui file, install Qt Designer.

Marek

Hello,I am responding to your answer because I have a problem with my E-stop. The E-stop on my Axis interface always remains on Off“net estop-out <= [HMOT](CARD0).inm.00.input-04”“net estop-out => iocontrol.0.emc-enable-in”. Whether my emergency stop button is pressed or not, my limit switches work very well. I have a 12V power supply for the whole system. Is a 24V power supply required? Thank you

Hello,
I am responding to your answer because I have a problem with my E-stop. The E-stop on my Axis interface always remains on Off
“net estop-out <= [HMOT](CARD0).inm.00.input-04”
“net estop-out => iocontrol.0.emc-enable-in”. Whether my emergency stop button is pressed or not, my limit switches work very well. I have a 12V power supply for the whole system. Is a 24V power supply required?

Thank you