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  • ihavenofish
  • ihavenofish
29 Jun 2024 20:57
Replied by ihavenofish on topic VFD setup help

VFD setup help

Category: Milling Machines

.....

a 1.5kw 60000rpm motor has 0.24nm torque.
at 36000rpm that motor STILL has 0.24nm torque and puts out 900w.
at 18000rpm that motor STILL has 0.24nm torque and puts out 450w.

220v x 5 amps = 1.5kw (345vdc bus minus losses)
135v x 5 amps= 900w. the motor is still drawing 5 amps here. it is drawing over 1000w, but only OUTPUTTING 400-500.

There is nothing to add here. that is the EXPERCTED behavior. but it's not doing that. Clearly when you alter the base voltage on this delta drive it is not simply reducing the speed, it is doing something else, similar to how cutting the bus voltage on a BLDC motor will cut the available torque, where the normal way you reduce speed is to alter the duty cycle, keeping the peak bus voltage.

I am not an ac motor expert so I do not know the "why". It may be literally the same thing as the DC motor.

The correct way to set this up may well be to keep it at 220v for 599hz, but then set the voltage for 598hz to 135v... but I'm done messing with it. Don't care anymore.

lenze is going to make me a custom drive I hope and i can move on with my life.

:)
  • PCW
  • PCW's Avatar
29 Jun 2024 20:47

error finishing read and joint following error.

Category: General LinuxCNC Questions

Searching this forum for DKMS is another option
  • jg00163206
  • jg00163206's Avatar
29 Jun 2024 20:29
Replied by jg00163206 on topic error finishing read and joint following error.

error finishing read and joint following error.

Category: General LinuxCNC Questions

its RealTek Ethernet hardware. and i'll go through the bios again. i think i saw a couple things in there i can turn off. i assume, just google DKMS drivers for debian.......
  • PCW
  • PCW's Avatar
29 Jun 2024 20:22

qtplasmac (Operation Error: hm2/hm2_7i76e.0:) in middle of cut

Category: Plasmac

You need to disable turbo boost, C states > C1 and speed-step
  • RMJ fabrication
  • RMJ fabrication
29 Jun 2024 20:15

qtplasmac (Operation Error: hm2/hm2_7i76e.0:) in middle of cut

Category: Plasmac

All power management is disabled in BIOS but I do have Intel turbo boost, C states, and Intel speedstep enabled. Here is the halcmd show param info 

and here is the hardware clockspeed info 
  • PCW
  • PCW's Avatar
29 Jun 2024 19:26 - 29 Jun 2024 20:34
Replied by PCW on topic CHIRON FZ22L LinuxCNC retrofit

CHIRON FZ22L LinuxCNC retrofit

Category: General LinuxCNC Questions

1. The symptoms (not finding any sserial remotes)  do point to 25 pin cable issues
(checking the encoder inputs on the 7I77 would  verify the connections there)

2. Can you post your hal/ini files
 
  • akim14
  • akim14
29 Jun 2024 19:25

Running EtherCat on none supported EtherCat servo drivers using PWM

Category: EtherCAT

I need help answering some EtherCat questions; I plan on using Beckhoff ek1100. However, the servo drivers I have support PWM only and not EtherCAT. Is there a slave device I can use to help generate the PWM needed to run the drives? Or what options do I can. 
  • Dominik
  • Dominik
29 Jun 2024 19:16
Replied by Dominik on topic CHIRON FZ22L LinuxCNC retrofit

CHIRON FZ22L LinuxCNC retrofit

Category: General LinuxCNC Questions

Hello everyone, my setup still doesn't work I don't know why, it is like the 7i92T doesn't communicate with 7i74 + i/o boards and 7i77 I did the mesaflash and everything and the pncconf, buildbot... I don't know if I need the smart serial install? (I couldn't find how to install it) or the pin file? I installed the Mesa CT also, I checked the DB25 connectors they are wired correctly...

(I copied the hal and ini files from "anfanger" he had a similar machine and all the same boards as I use")

When i try to run linuxcnc i get:
and I am stuck here for a few afternoons :/
Print file information:
RUN_IN_PLACE=no
LINUXCNC_DIR=
LINUXCNC_BIN_DIR=/usr/bin
LINUXCNC_TCL_DIR=/usr/lib/tcltk/linuxcnc
LINUXCNC_SCRIPT_DIR=
LINUXCNC_RTLIB_DIR=/usr/lib/linuxcnc/modules
LINUXCNC_CONFIG_DIR=
LINUXCNC_LANG_DIR=/usr/lib/tcltk/linuxcnc/msgs
INIVAR=inivar
HALCMD=halcmd
LINUXCNC_EMCSH=/usr/bin/wish8.6
LINUXCNC - 2.9.2
Machine configuration directory is '/home/cnc/linuxcnc/configs/test'
Machine configuration file is 'test.ini'
INIFILE=/home/cnc/linuxcnc/configs/test/test.ini
VERSION=1.1
PARAMETER_FILE=igor.var
TPMOD=
HOMEMOD=
TASK=milltask
HALUI=halui
DISPLAY=probe_basic
COORDINATES=X Y Z
KINEMATICS=trivkins coordinates=XYZ
Starting LinuxCNC...
Starting LinuxCNC server program: linuxcncsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting LinuxCNC IO program: io
Starting HAL User Interface program: halui
linuxcnc TPMOD=tpmod HOMEMOD=homemod EMCMOT=motmod
Found file(REL): ./hallib/core_igor.hal
INFO CLASSICLADDER-   No ladder GUI requested-Realtime runs till HAL closes.
Shutting down and cleaning up LinuxCNC...
hm2: loading Mesa HostMot2 driver version 0.15
hm2_eth: loading Mesa AnyIO HostMot2 ethernet driver version 0.2
hm2_eth: 10.10.10.10: INFO: Hardware address (MAC): 00:60:1b:12:80:09
hm2_eth: discovered 7I92T
hm2/hm2_7i92.0: Low Level init 0.15
hm2/hm2_7i92.0: Smart Serial Firmware Version 43
hm2/hm2_7i92.0: Smart Serial Firmware Version 43
hm2/hm2_7i92.0: 34 I/O Pins used:
hm2/hm2_7i92.0:     IO Pin 000 (P2-01): IOPort
hm2/hm2_7i92.0:     IO Pin 001 (P2-14): IOPort
hm2/hm2_7i92.0:     IO Pin 002 (P2-02): IOPort
hm2/hm2_7i92.0:     IO Pin 003 (P2-15): IOPort
hm2/hm2_7i92.0:     IO Pin 004 (P2-03): IOPort
hm2/hm2_7i92.0:     IO Pin 005 (P2-16): IOPort
hm2/hm2_7i92.0:     IO Pin 006 (P2-04): IOPort
hm2/hm2_7i92.0:     IO Pin 007 (P2-17): Muxed Encoder Select #0, pin Mux Select 0 (Output)
hm2/hm2_7i92.0:     IO Pin 008 (P2-05): Muxed Encoder #0, pin Muxed A (Input)
hm2/hm2_7i92.0:     IO Pin 009 (P2-06): Muxed Encoder #0, pin Muxed B (Input)
hm2/hm2_7i92.0:     IO Pin 010 (P2-07): Muxed Encoder #0, pin Muxed Index (Input)
hm2/hm2_7i92.0:     IO Pin 011 (P2-08): Muxed Encoder #1, pin Muxed A (Input)
hm2/hm2_7i92.0:     IO Pin 012 (P2-09): Muxed Encoder #1, pin Muxed B (Input)
hm2/hm2_7i92.0:     IO Pin 013 (P2-10): Muxed Encoder #1, pin Muxed Index (Input)
hm2/hm2_7i92.0:     IO Pin 014 (P2-11): Muxed Encoder #2, pin Muxed A (Input)
hm2/hm2_7i92.0:     IO Pin 015 (P2-12): Muxed Encoder #2, pin Muxed B (Input)
hm2/hm2_7i92.0:     IO Pin 016 (P2-13): Muxed Encoder #2, pin Muxed Index (Input)
hm2/hm2_7i92.0:     IO Pin 017 (P1-01): IOPort
hm2/hm2_7i92.0:     IO Pin 018 (P1-14): IOPort
hm2/hm2_7i92.0:     IO Pin 019 (P1-02): IOPort
hm2/hm2_7i92.0:     IO Pin 020 (P1-15): IOPort
hm2/hm2_7i92.0:     IO Pin 021 (P1-03): IOPort
hm2/hm2_7i92.0:     IO Pin 022 (P1-16): IOPort
hm2/hm2_7i92.0:     IO Pin 023 (P1-04): IOPort
hm2/hm2_7i92.0:     IO Pin 024 (P1-17): IOPort
hm2/hm2_7i92.0:     IO Pin 025 (P1-05): IOPort
hm2/hm2_7i92.0:     IO Pin 026 (P1-06): IOPort
hm2/hm2_7i92.0:     IO Pin 027 (P1-07): IOPort
hm2/hm2_7i92.0:     IO Pin 028 (P1-08): IOPort
hm2/hm2_7i92.0:     IO Pin 029 (P1-09): IOPort
hm2/hm2_7i92.0:     IO Pin 030 (P1-10): IOPort
hm2/hm2_7i92.0:     IO Pin 031 (P1-11): IOPort
hm2/hm2_7i92.0:     IO Pin 032 (P1-12): IOPort
hm2/hm2_7i92.0:     IO Pin 033 (P1-13): IOPort
hm2/hm2_7i92.0: registered
creating ladder-state
hm2_eth: in hm2_eth_reset
hm2_eth: HostMot2 ethernet driver unloaded
hm2: unloading
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments

Debug file information:
Note: Using POSIX realtime
./hallib/core_igor.hal:55: Pin 'hm2_7i92.0.7i71.1.1.output-00' does not exist
4508
Stopping realtime threads
Unloading hal components
Note: Using POSIX realtime

Thanks
  • Cant do this anymore bye all
  • Cant do this anymore bye all's Avatar
29 Jun 2024 19:14
Replied by Cant do this anymore bye all on topic Raspberry Pi Mesa 7C81

Raspberry Pi Mesa 7C81

Category: Installing LinuxCNC

Use the hm2_rpspi driver, the other driver will is it not suitable, if it was we could use it with the RPi5.
  • Cant do this anymore bye all
  • Cant do this anymore bye all's Avatar
29 Jun 2024 19:12
Replied by Cant do this anymore bye all on topic Raspberry Pi Mesa 7C81

Raspberry Pi Mesa 7C81

Category: Installing LinuxCNC

You need to enable the SPI interface by editing config.txt

If you run menu-config using sudo there should be an option to either edit config.txt or enable interfaces, uncommercial the line that refers to spi.
Reboot and you’ll have your spi enabled.
  • Cant do this anymore bye all
  • Cant do this anymore bye all's Avatar
29 Jun 2024 19:05
Replied by Cant do this anymore bye all on topic Can't get past "Configuring the Network" Screen on fresh install

Can't get past "Configuring the Network" Screen on fresh install

Category: Installing LinuxCNC

drive.google.com/file/d/1-akVp7OStuMzRxG...Rgi/view?usp=sharing

Here’s a link to an iso that needs testing that attempts to solve that issue
  • chris@cnc
  • chris@cnc
29 Jun 2024 19:01
Replied by chris@cnc on topic VFD setup help

VFD setup help

Category: Milling Machines

yes, but the torque is also calculated from the power and speed. And if the power decreases, you have to change something else to get the same torque. I don't think it's possible with the same motor and VFD. A performance diagram of the motor should explain that. I don't think that a 900w motor with the same design has the same torque as a 1.5kw motor.
  • JT
  • JT's Avatar
29 Jun 2024 18:29
Replied by JT on topic Debian 12 RTAI

Debian 12 RTAI

Category: Installing LinuxCNC

john@rtai:~$ uname -a
Linux rtai 5.4.258-rtai-amd64 #2 SMP Thu Oct 19 11:54:56 BST 2023 x86_64 GNU/Linux

JT
  • my1987toyota
  • my1987toyota's Avatar
29 Jun 2024 18:28
Replied by my1987toyota on topic Mostly 3D Printed CNC Foam cutter

Mostly 3D Printed CNC Foam cutter

Category: CNC Machines

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