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My guess is that the drives are still in analog velocity mode and need to be set to step/dir mode.

I'm retrofitting a Fryer ET-25 lathe with using a mesa 7i95 board.  The lathe has two SGDH Sigma II drives. I'm having trouble controlling them with step and direction signals from the mesa board. I have the yaskawa sigwin software connected to the drive. I have the axis moving with the jog function in the software. I have disconnected the voltage reference signals from the old controller, but haven't removed them from the drive or grounded them.  I've got the contactor coming on for the drive. The only thing that doesn't look remotely positive is that the SEN signal is off, but I have an incremental encoder and it is my understanding that it shouldn't therefore matter. I can see the pulses accumulate as information in the yaskawa software, I can see both the step and direction change when the appropriate direction is picked. I have bypassed the overtravel signals and linked the P-con signal to the power pin 40.  I feel like there has to be a simple setting I'm missing. Maybe I'm not doing something right on the ini file as well? I'm assuming its at least good enough to make some movement since i'm getting an indication on the drive software, but maybe thats not accurate. All of the similar retrofits I have found end up using voltage reference even though everyone recommends step and direction to begin with, so I haven't found anything to go by really, if there's anything I've missed on that front, please let me know that as well.   Any help would be appreciated.
Howard

1) What is the typical following error for an axis with a linear scale of 0.001mm resolution(1 micron)? In steady state it is able to position the axis within +-0.005 accuracy. Do you think it is possible to get more from that scale resolution?

Typically, some I term is added to reduce the static error.

During acceleration and deceleration, an error jumps up to 0.1mm at 1500mm/min speed. What is a typical result for well well-tuned PID loop?

That mostly depends on the characteristics of the controlled device (delays, linearity etc)

Can you post a Halscope plot of following error and velocity?
 

I did this with PLC, it is easier and the expected result is obtained.
Greeting

Can you post a plot that shows this oscillation, including the velocity and the ferror?

but I know how to use the halscope. I know how to read the curves, but I don't know which parameter to adjust when, for example, I have oscillations in the error.

Selecting this button fixed my issue .

Absolute spindle speed accuracy may not be terribly important
anyway for actual machining.
 

Unfortunately the spindle doesn't have an encoder. And adding one might proof difficult.

Thank you. I will check and try.

I want to ask you a question. How can I use the M19 command with Mesa 7i96s?

Can I call the M19 gcode and position the spindle?

Is there a way to get the Header Files for the RT-Kernel installed? I've tried to install the linuxcnc-ethercat Master, because i´d like to use it with Mint. I  prefer Mint a little more over Debian.

 

You can use the 'task' parameter like this:

There is no way to 'unhome/rehome' a joint in gcode.
There is a modified 'orient' component that allows optional rehoming to an encoder index signal before doing the spindle orientation.
This post contains a config for spindle/rotary switching in gcode using the modified 'orient' component to rehome the spindle before switching to rotary mode. (This requires an encoder with index on the spindle)
forum.linuxcnc.org/38-general-linuxcnc-q...blem?start=20#324276

Hello.
In my program, I use a custom subroutine where I wait for some input value to turn 1 and then continue. When I import the g code (with this function), LinuxCNC hangs and I have to kill it from terminal. Even with a simple function

o<myfunc> sub
#1 = 0
o150 while [#1 le 0]
o150 endwhile
o<myfunc> endsub
M2

and a minimal program

o<myfunc> call
M2

the import of the program hangs. As soon as I change "[#1 le 0]" to "[#1 lt 0]", it imports correctly. So my question is: does LinuxCNC execute all the subroutines even during importing of program? And since the change of value I am waiting for will never occur during import of program, what could I do? How to prevent linuxcnc from infinitely waiting in the while cycle?

Hello, I'm new here. I'm a bit of a novice. Sorry if I put the question in the wrong place.

I'm making a 4-axis swiss lathe. I've never had any mechanical problems. But I'm having some trouble with linuxcnc, I want you to help me.

I have a mesa 7i96s card. I control the spindle with step/dir and I want to use it both for turning and as an a-axis. I'm homing the a-axis, no problem.
I want to do this; I want the a-axis to find the ahome switch again using g28 in the program. The a-axis should rotate until it finds the switch. How do I reset the joint.3.homing pin with g-code? How can it homing again with g-code?