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  • mariusl
  • mariusl's Avatar
15 Apr 2013 12:38
Replied by mariusl on topic THC control

THC control

Category: Advanced Configuration

I started to test my machine. Not the plasma side just yet. I made some changes to your code to work with my own setup but the bulk is still the same.
I found that the Z axis is very sluggish under manual control or jogging. Do you find the same?
What is your server thread time period set to? I think this might have an influence here.
  • mariusl
  • mariusl's Avatar
22 Apr 2013 21:33 - 22 Apr 2013 21:34
THC300 float switch config was created by mariusl

THC300 float switch config

Category: General LinuxCNC Questions

Hi all,
I am using the THC300 config provided in the examples. I use a component in place of the hardware. The component provides the up/down signals as well as the arc_ok signal.

I have a problem that the torch fires while the tip is still on the plate and in the process of pulling up to the cut height. At this time the float switch is still closed as well.
Any suggestions please?
  • BigJohnT
  • BigJohnT's Avatar
22 Apr 2013 22:20
Replied by BigJohnT on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

My suggestion would be to use a normal config and the thcud component . The THC300 example is way too complicated IMHO.

John
  • mariusl
  • mariusl's Avatar
23 Apr 2013 00:25
Replied by mariusl on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

Good suggestion John. I will build it into my first design. I am on number three already.
  • mariusl
  • mariusl's Avatar
29 Apr 2013 18:06
Replied by mariusl on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

John,
I am using your thcud component. I changed what I had to in order for thc to work. One question please. In the touchoff.ngc I set a G92.1 ond then Z50. As my Z max limit is set at 5mm, I get an error that the move will exceed the max limit. In actual fact the torch is 200mm away from the limit. Is there a way to overcome this situation?
  • BigJohnT
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29 Apr 2013 18:51
Replied by BigJohnT on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

That would be the expected behavior when you reset the G92 offset.

linuxcnc.org/docs/html/gcode/gcode.html#sec:G92_1-G92_2

John
  • mariusl
  • mariusl's Avatar
29 Apr 2013 19:51
Replied by mariusl on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

I understand what G92.1 does. I am asking if you have any suggestions to overcome that in my setup. The Z has a home switch right at the top of the travel and the job is as far as 200mm down from there.
  • BigJohnT
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29 Apr 2013 20:00
Replied by BigJohnT on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

Can you supply more information, I don't understand what your trying to do...

John
  • mariusl
  • mariusl's Avatar
29 Apr 2013 20:24
Replied by mariusl on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

Ok - here goes.
The gantry of the plasma is about 200mm high (from the job). It has a limit/home switch at the top where the zero sits after the homing cycle. I have floating head with a limit switch that has travel between open and close so I have to do a G38.2 to probe downwards and then a G38.4 to get the switch to open again. Now with the z max limit set at 5mm away from the home switch, you can see that the G38.4 will have a problem to move to 50mm. Axis will not allow it.

This is the touchoff code.
o<touchoff> sub
(#1 pierce height, #2 pierce delay, #3 cut height, #4 switch offset)
F500
G38.2 Z-200 (Probe to find the surface)
G38.4 Z50 (Probe to find the switch open)
G91
G1 Z#4 (Raise up to Offset of switch)
G90
G92 Z0 (Set Z0)
G1 Z#1
M3 S1
M66 P0 L3 Q5 (Wait for Arc OK from Torch)
G4 P#2 (Pause for pierce delay)
F500
Z#3 (goto cut height)
o<touchoff> endsub
M2
  • BigJohnT
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29 Apr 2013 20:59
Replied by BigJohnT on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

That's why I just do a relative move to move after the G38.2 move to raise the torch the material Z0 then set my G92 offset for Z.

To do it your way you would have to set the G92 offset before the G38.4 move then set G92 after or be in G91 relative mode before the G38.4 move.

John
  • mariusl
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29 Apr 2013 21:09
Replied by mariusl on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

Thanks John, I will try that. I am probably getting confused between the absolute and incremental states.
  • BigJohnT
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29 Apr 2013 21:13
Replied by BigJohnT on topic THC300 float switch config

THC300 float switch config

Category: General LinuxCNC Questions

Yes the G38.4 Z50 (Probe to find the switch open) in absolute mode wants to go as far as Z50 and with Z5 as your limit you get the error.

John
  • BigJohnT
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19 May 2013 19:03 - 19 May 2013 19:05
THC Up Down Simulator was created by BigJohnT

THC Up Down Simulator

Category: Basic Configuration

I created a THC (Torch Height Control) Up Down simulator based on the Axis simulator.

This simulation is to demonstrate how the thcud component works with an Up Down Plasma THC device.



In order to use this simulation you will have to install the thcud.comp that is attached to this message.
if you don't have dev installed open a terminal and say

sudo apt-get install linuxcnc-dev

to install open a terminal and cd to where the file is and use the following command

sudo comp --install thcud.comp

Example terminal session
john@zotac:~$ cd linuxcnc/thcud
john@zotac:~/linuxcnc/thcud$ sudo comp --install thcud.comp
[sudo] password for john: 
make KBUILD_EXTRA_SYMBOLS=/usr/realtime-2.6.32-122-rtai/modules/linuxcnc/Module.symvers -C /usr/src/linux-headers-2.6.32-122-rtai SUBDIRS=`pwd` CC=gcc V=0 modules
make[1]: Entering directory `/usr/src/linux-headers-2.6.32-122-rtai'
  CC [M]  /tmp/tmpcdtSzo/thcud.o
  Building modules, stage 2.
  MODPOST 1 modules
  CC      /tmp/tmpcdtSzo/thcud.mod.o
  LD [M]  /tmp/tmpcdtSzo/thcud.ko
make[1]: Leaving directory `/usr/src/linux-headers-2.6.32-122-rtai'
cp thcud.ko /usr/realtime-2.6.32-122-rtai/modules/linuxcnc/
john@zotac:~/linuxcnc/thcud$ 

JT
  • Paul
  • Paul
31 May 2013 20:32
Replied by Paul on topic THC control

THC control

Category: Advanced Configuration

Roberto,

I wanted to thank you for your vlcdthc work and files. I have your setup working on my table in test mode. Thank you very much!

Paul

Hoping someone will find it useful

File Attachment:

File Name: vlcdthc.gz
File Size:98 KB

  • tommylight
  • tommylight's Avatar
01 Jun 2013 06:37
Replied by tommylight on topic THC control

THC control

Category: Advanced Configuration

Hi all

I was writing a new comp for thc boxes.

FIRST OF ALL I AM NOT A PROGRAMMER
So ,please, apologize if the program has a bad style

I believe is now ready for testings ( I am using it since two mounts and look fine ...)

BUT STILL EXPERIMENTAL (off course:-)

Hoping someone will find it useful

File Attachment:

File Name: vlcdthc.gz
File Size:98 KB


Thank you for that, gave it a try today and made most of the things work just fine, but, the Zaxis is messing up badly. I removed the "voltage" pins since all i have for signals is arc_ok up down and thc enable with torch on, that is all working. The Z problem and the float switch is totally ignored as a home switch, Z moves the set distance at normal speed and as soon as it reaches the set value it speeds up immensely, giving an M3 moves the Z axes randomly again at various speeds ( mostly way beyond what machine can handle ). If i get a torch start raising and lowering the metal it moves the head just fine up and down. I did say "IF" . The Z positioning is............... never mind, will fidle some more with it soon.
Thanks again, and i will post details when and if i make it work.
Regards,
Tom
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