Postprozessor Fusion 360 PlasmaC

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26 May 2021 07:36 #210308 by MaikTheBike
Postprozessor Fusion 360 PlasmaC was created by MaikTheBike
Hi,

Does anybody know, where I can get a postprozessor for Fusion 360 (for PlasmaC) ?
The PP i found in Fusion only seems to work for milling ?

Thanks a lot,
Maik

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26 May 2021 07:39 #210309 by phillc54
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26 May 2021 19:18 #210381 by MaikTheBike
Replied by MaikTheBike on topic Postprozessor Fusion 360 PlasmaC
Thanks Phil,


Now I want wo connect the THCAD to the Mesa 7i76E and found this wiring diagram for the Mesa 7i76:

forum.linuxcnc.org/27-driver-boards/3933...0-7i76-wiring#171655

Is this wiring also correct for the 7i76E ?

PCW wrote that one could use the spindle enable-pins on the Mesa-Card to start the Plasma-Cutter. Does this also work for the 7i76e ? And the Plasma can be startet with M3 then ?

I bought a used Hypertherm Powermax 1000 G3 and the seller put some wires for divided voltage 1/50 and 1/20 and plasma-start out of the machine. The seller wired the machine so, that it can be used for hand-cutting and for machine-cutting (machine cutting with the "Start"-Cable he added to the machine by putting 2 wires together.)

In the wiring-diagram above there is a "Arc-OK"-Signal that doesn't come out of my machine. The machine also has a CNC-Plug, but I dont know, if there is an Arc-Ok-Signla.

Can I use PlasmaC without the ARC-Ok-Signal ?

And another question about the Fusion 360 PP:
I've created a little CAD-model and a cutting-path in fusion. Then I exported it with the PP. There is a line that I don't understand. It says "M190 P1"

Google says that M190 is used to wait for the correct bed-temperature on 3d-printers ? But I dont know how that can be used with a cnc-plasma cutter ?

Thanks a lot,
Maik

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26 May 2021 22:42 - 26 May 2021 22:43 #210398 by tommylight
Replied by tommylight on topic Postprozessor Fusion 360 PlasmaC

Can I use PlasmaC without the ARC-Ok-Signal ?

Yes with THCAD.
Most external THC generate their own ARCOK signal.
Last edit: 26 May 2021 22:43 by tommylight. Reason: more info

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26 May 2021 23:28 #210402 by phillc54
Replied by phillc54 on topic Postprozessor Fusion 360 PlasmaC

And another question about the Fusion 360 PP:
I've created a little CAD-model and a cutting-path in fusion. Then I exported it with the PP. There is a line that I don't understand. It says "M190 P1"


That is selecting material number 1:

linuxcnc.org/docs/devel/html/plasma/qtpl...ic_material_handling

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28 May 2021 08:53 #210500 by rodw
Replied by rodw on topic Postprozessor Fusion 360 PlasmaC

PCW wrote that one could use the spindle enable-pins on the Mesa-Card to start the Plasma-Cutter. Does this also work for the 7i76e ? And the Plasma can be startet with M3 then ?


Yes, I do that. It works perfectly.

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30 May 2021 17:42 #210706 by MaikTheBike
Replied by MaikTheBike on topic Postprozessor Fusion 360 PlasmaC
Thanks a lot for your help.


When I use the Spindle-Enable-Pins then I don't need an additional relais-board ?
I've read, that the polarity has to be correct when wiring the plasma-cutter to the enable-pins. How do I know the correct polarity on the pins ?
And what is the expression for this spindle-enable-output-pin that needs to be used for the plasmac-configurator (hm2_7i76e... ?? ) ?

I created a base-machine with pnconf. Then I ran the plasma-c-configurator and was able to start the plasmac-machine created.

Then I wanted to make some changes to the base-machine and deleted the plasmac-configuration-folder under /home/maik/linuxcnc/configs/cnc-test1

Then I made the changes to the base-machine and ran the plasmac-configurator again. When the configurator finished I tried to open the plasmac-machine that has been created. But now I get an error when using the

linuxcnc /home/maik/linuxcnc/configs/plasma_test1/plasma_test1.ini - command:
maik@PlasmaCNC:~$ linuxcnc /home/maik/linuxcnc/configs/plasma_test1/plasma_test1.ini
LINUXCNC - 2.8.1
Machine configuration directory is '/home/maik/linuxcnc/configs/plasma_test1'
Machine configuration file is 'plasma_test1.ini'
Starting LinuxCNC...
twopass:invoked with <> options
twopass:found ./plasma_test1.hal
twopass:found ././plasmac/plasmac.tcl
twopass:found ./plasma_test1_connections.hal
Note: Using POSIX realtime
HAL: ERROR: thread 'servo-thread' not found
twopass: Error in file ././plasmac/plasmac.tcl:
    addf failed
twopass: Error in file ./plasma_test1_connections.hal:
    Pin 'hm2_7i76e.0.encoder.00.velocity' does not exist
Shutting down and cleaning up LinuxCNC...
Note: Using POSIX realtime
LinuxCNC terminated with an error.  You can find more information in the log:
    /home/maik/linuxcnc_debug.txt
and
    /home/maik/linuxcnc_print.txt
as well as in the output of the shell command 'dmesg' and in the terminal
Maybe somebody knows what is wrong ? And how is it possible to create a shortcut on the desktop for this machine ? So that I dont need to always start it via terminal (linuxcnc... ) but with a desktop-shortcut ?

Thanks a lot for your help,
Maik

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31 May 2021 01:31 #210765 by phillc54
Replied by phillc54 on topic Postprozessor Fusion 360 PlasmaC

HAL: ERROR: thread 'servo-thread' not found

This is telling you there is no servo thread set up, or at least none with the name servo-thread. That should be found in your base hal file. You could post your ini and hal files here.


And how is it possible to create a shortcut on the desktop for this machine ?

linuxcnc.org/docs/devel/html/plasma/plas...ml#_desktop_launcher

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01 Jun 2021 19:50 - 01 Jun 2021 20:08 #210908 by MaikTheBike
Replied by MaikTheBike on topic Postprozessor Fusion 360 PlasmaC
Thank you, Phil

I created a new Base-Config and a new PlasmaC-machine. Now PlasmaC works.

I am able to cut without THC, but when I try to use THC there is an error as soon as the Arc ignites(instantly after ignition). There is even no penetration on the sheet.

Valid Arc lost, program paused

I set THCAD on F/34 and calculated the Arc-values with the online-tool in the plasmaC-documentation.

Here are the Hal, INI-file and ngccreated with Fusion 360 PP.

The ARC-voltage goes up to about 140-150V when pushing the torch-test-button. I start the Plasma-cutter with a 24v relais.


Maybe somebody knows why this error occours ?

Thanks,
Maik

File Attachment:

File Name: plasmac2.ini
File Size:9 KB

File Attachment:

File Name: plasmac2.hal
File Size:9 KB

File Attachment:

File Name: plasmac2_c...ions.hal
File Size:2 KB
Last edit: 01 Jun 2021 20:08 by MaikTheBike.

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01 Jun 2021 23:29 - 01 Jun 2021 23:29 #210924 by phillc54
Replied by phillc54 on topic Postprozessor Fusion 360 PlasmaC
Some plasma machines don't cooperate properly with arc ok derived from voltage, there are two different things you could try:

Use a reed relay for arc ok and change to Mode 1, this method is very reliable:
linuxcnc.org/docs/devel/html/plasma/plas...ide.html#reed-arc-ok

Try adding a delay for loss of arc, I haven't had any feedback on this so I am not sure how reliable it is not what amount of time you would need:
linuxcnc.org/docs/devel/html/plasma/plas...html#_lost_arc_delay



There is also a M3 line missing from you gcode file, it should look someting like:
N120 G0 X-5.5 Y0.
N125 Y10.5
N127 M3 $0 S1 (ADD THIS LINE)
N130 G1 X25.
N135 G2 X30.5 Y5. J-5.5
Last edit: 01 Jun 2021 23:29 by phillc54.
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