So it has been slightly more than 2 weeks, more like five or six because of reasons. But I have managed to make some progress over the holidays. The first step was obviously to clean up the entire machine, it might not have seen any serious use in a long time, if ever, but it was still in need of a serious cleaning.I started by removing all the cables and electrical parts from the machine since basically all of those will be replaced anyway.It turned into a neat little pile
After that I started cleaning the machine and even though I hadn’t really planned it I also pulled apart like 90% of the mechanics and cleaned all the parts individually.This was really necessary as I hadn’t been able to get all the plastic chips and old grease of any other way.
This included pulling apart, cleaning and re-greasing both the needle bearings for the ballscrews and the linear carriages. As far as I can tell all this hardware is still available, the bearings and what not, so it shouldn’t be an issue to service it if any parts give out in the future.
Just look at that before and after. Some of the balls didn’t circulate at all since the traces were so full of hardened grease, depending on the loading direction. I got all of them running again after first wiping them down with break-clean and then flushing them with penetrating oil to loosen and rinse out all the grease.I didn’t remove any of the supported rails so hopefully I haven’t caused any alignment issue. We’ll see when everything is back together, I will do a proper alignment check then.
It cleaned up real nice so I take that as a confirmation that this is a fairly low-hours machineIt’s mostly back together again and I think the next step is to work on the motor mounts. To that end I took a bunch of measurements when I had it apart to be able to manufacture some adapter plates, I will start to just 3D print them and when I have a design I like i’ll cut them on my old CNC router. It hasn't been used in a while so that will be nice.
I also have the main layout of the electrical system finished, I just have some details left as well as doing the schematics, I am planning on doing a full set of schematics for this machine, I have been wanting to try QElectro tech and I think this is a nice project for that.Cheers