Leith,
I couldn't get on until now.. have been busy, plus some rough lighting again. I have to cut it short unfortunately and get in the bed. I will be back tomorrow night as I will be out of town during the day...
Definitely have replies to make on things I saw... I believe your MPU is different from my original board from what I remember. I have it boxed up, but going to find it so we can compare the two... pretty sure mine had 2 or 3 connectors. Not the AMTS board, but the original Hurco OEM board.... plus I should be able to fine the part number on the board to see if they match.
Also, I would try making a offer to some of the people on Ebay for a used servo that matches up. There was some on there the other day that were exact. That would be the easiest for bolting right in, and stay cheap for the fix.... well that is if they took a cheaper offer. But if you wanted to move on with new setup, then you could keep the Max 430 as a backup for the other 2 still in use.
Also, no on RS-232... going to backtrack after seeing and say its the indexer output. Will get with you... after seeing it makes more sense what you were describing... I was thinking it was like my plug but with the Opto22 cut into the wiring. But no that is Hurco all the way.
Anyway, will catch you tomorrow night... sorry couldn't keep going, not enough time in the day...
Robert