Bridgeport Boss 9 R2E4 convertion

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11 years 11 months ago #53544 by andypugh

Wyliest wrote: Forgot to mention that the micro controller for the SFP board is Motorola 68000 in a dip64 packages in a socket. It would not be unreasonable to just replace it with something more modern.


store.mesanet.com/index.php?route=produc...=7i73&product_id=116

Is intended for this sort of thing.

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10 years 1 month ago #80483 by Birddogs
Hello all, first post on this forum. This thread is what I am looking for, I see no posts have been made to it for some time.
I just acquired a BOSS R2E4 that is in good shape other than controller is bad and has electronic drives have been removed
From what I have read on this thread to retrofit machine to LinuxCNC (which I have never used, at least yet)
Automation Direct Gs2 VFD Spinder power supply, I would like to add encoder at some point for power tap-- will need help with this later.
Automation Direct encoders for the current servo motors (Powerton motors) which encoders do I need? is this a direct replacement or do I need adapters? which one do I need for the spindle for power tap?
messa 7i77 - 5125 plug n gokit
messa 7i73 pendant - panel control interface, I would like to use the pulse generator on the BOSS controller panel if possible?
Gecko 320X servo drivers, need three for X,Y and z servo motors. Also, is it possible to add an A axis with a stepper motor?
Power supply ? the transformers are intact, just not sure how to convert, I don't have any schematics.
I also need to come up with a PC?
Any help is much appreciated, Hopefully the people that were involved with this thread will jump in and give me some directions to make my BOSS run again.




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10 years 1 month ago #80485 by andypugh
What encoders are on the motors now?
Or is it done with tachometers and linear scales?

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10 years 1 month ago #80508 by Birddogs

This is an image of connector, I assume it is an encoder. can you tell..

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10 years 1 month ago #80510 by andypugh
It has enough pins to be almost anything. It could be encoder + tacho, it could be a resolver. Any plates, serial numbers, other clues?

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10 years 1 month ago #80511 by Birddogs
No plate on it. The motor does have a plate on the side of it but that probably does not help. The machine was minus one motor, the guy I got the machine from took one off of another matching machine and gave it to me, he said it was the same thing, it looks to be a match and it does have a tag on it.
BEI Mod# E25G-250-ABZC-8930-SM18-S PART# 924-01029-092A. Maybe I need to take off the end cap and take a look inside??

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