Pairing up Mesa 7i76e with VFD Delta C2000

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03 Jan 2019 09:13 - 03 Jan 2019 09:13 #123395 by rodw

I don't think there is any support for Modbus through a Mesa card (yet).
Most people using Modbus and a VFD use a cheap USB to Modbus adaptor. (and lose hard real-time spindle control, but that's generally OK).
Does this look like it might help?

For 0-10V control, you would connect as any other VFD to the 7i76 VFD control outputs.
Nice picture here (looks to be from a different thread)
forum.linuxcnc.org/27-driver-boards/3537...wiring-to-mesa-7i76e


How good are you with C code?
With the correct bit file the 7i76e's RS422 UART can be exposed. See here for the bitfile:
forum.linuxcnc.org/27-driver-boards/3328...6e-with-uart?start=0

If the VFD interface uses a 4 wire interface, it should be possible to use this to communicate via the 7i76e but you would have to write a component to interface with LinuxCNC. THere are some examples with a gyroscope and some stuff Andy wrote as a generic example but there is no specific modbus code.

Good Luck! It would be a fun project!
Last edit: 03 Jan 2019 09:13 by rodw.

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03 Jan 2019 15:43 - 03 Jan 2019 15:44 #123411 by vmihalca
I asked about modbus because I had no idea how to control the VFD and I thought this is the way.
In the meantime I have managed to control the vfd with a 0-10v lab power supply and by connecting DCM to FWD or to REV i have managed to change the dirrection of the motor.
For the begining, I would like to control the VFD with the mesa board this way.
If anyone can guide me to some post where it describes what configs I need to add to the HAL and INI files, I would be grateful! :)
Last edit: 03 Jan 2019 15:44 by vmihalca.

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04 Jan 2019 13:31 #123472 by andypugh
Assuming a 5000 rpm spindle, this should work. Edit the numbers to suit your actual spindle.
setp   hm2_7i76e.0.7i76.0.0.spinout-minlim    -5000
setp   hm2_7i76e.0.7i76.0.0.spinout-maxlim    5000
setp   hm2_7i76e.0.7i76.0.0.spinout-scalemax  5000

net spindle-vel-cmd-rpm-abs      => hm2_7i76e.0.7i76.0.0.spinout
net spindle-enable      => hm2_7i76e.0.7i76.0.0.spinena
net spindle-ccw         => hm2_7i76e.0.7i76.0.0.spindir

net spindle-vel-cmd-rpm-abs    <=  motion.spindle-speed-out-abs
net spindle-enable             <=  motion.spindle-on
net spindle-ccw                <=  motion.spindle-reverse

The following might be needed, and need to be connected to encoders and suchlike, if you want to perform spindle-synched motion, cpntrol a spindle brake etc
net spindle-brake              <=  motion.spindle-brake
net spindle-revs               =>  motion.spindle-revs
net spindle-at-speed           =>  motion.spindle-at-speed
net spindle-vel-fb-rps         =>  motion.spindle-speed-in
net spindle-index-enable      <=>  motion.spindle-index-enable

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04 Jan 2019 21:10 #123505 by vmihalca
I tried adding these to my hal file and what I've noticed is that when I try to start the spindle in reverse, the RUN led on the vfd, ligts up but the spindle does not start.
I measured the voltage between pins 1 and 3 of TB4 and the voltage is 0.
I tried feeding in a 0-10v signal into the vfd on the wires connected to pins 1 and 3 and the vfd starts at a frequency depending on the voltage.
Any idea why mesa is not outputing a voltage on those pins?
Do I need to add some more settings in the hal file? Or did I understood something wrong?

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04 Jan 2019 21:21 #123506 by andypugh
The 7i76 spindle control section is a digital potentiometer, it needs to be connected exactly like a potentiometer would be connected to the VFD.

Do you have the 7i76 manual and the C2000 manual?

I think you need to connect to (on the VFD) +10V, AVI and ACM.

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04 Jan 2019 21:38 #123507 by Mike_Eitel
One thing with my Huanyang:

It works fine with the 7i76e according to newbynobi's diagram., BUT
Just having set a speed and started once you can not simply reverse direction. Motor will stay nevertheless what dir pin does. Solution is in my case a small CL that disable the enable pin fore 100ms on every dir change.

P. S
I need that as I can use z-min sensor for (old fashioned) automatic threading.

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04 Jan 2019 21:41 #123508 by Todd Zuercher
I think you are misunderstanding how the analog output works on a 7i76.

It works like a potentiometer. You need to connect a DC voltage source to pins 1 and 3 of TB4 (10v for example). Then pin 2 will output what ever % of the voltage between 1 and 3 as commanded.

Most VFDs will have a voltage source for connecting up such a pot. You would connect that to pin 3. Pin 1 and 2 would connect to the ground and + input on the VFD.

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04 Jan 2019 21:48 #123509 by vmihalca
Sorry if I'm asking stupid questions..
I understand that if I would use a potentiometer, I would wire it between +10v/AVI/ACM but how would this translate when trying to connect to the mesa board?
Now I have connected the ACM to pin 1, AVI to pin 3
Where should I wire the +10v/AVI/ACM ?

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04 Jan 2019 21:56 #123510 by PCW
TB4.1 --> ACM
TB4.2 --> AVI
TB4.3 --> +10V

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04 Jan 2019 21:57 #123512 by vmihalca
Thanks, I will try it next time I get to the shop and let you know! :)

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