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  • bszoke
  • bszoke
22 Nov 2025 13:43
Replied by bszoke on topic StepperOnline A6 Servo

StepperOnline A6 Servo

Category: EtherCAT

I made some comments on this in another thread about the PDO configuration, you are correct, internally it does configure the PDO's and sets the PDO assignment register ONLY if you set configPdos="true".

forum.linuxcnc.org/ethercat/56205-help-w...ives?start=20#338949
  • aDm1N
  • aDm1N's Avatar
22 Nov 2025 13:38 - 22 Nov 2025 20:55

EtherCAT + CiA402 Servo: OP state reached, but axis won’t move (only Following E

Category: General LinuxCNC Questions

Very short explanation of how PV ↔ CSP switching works:

Only one CiA-402 mode is active at any time.

In spindle mode (PV):
- The drive receives only target-velocity.
- HAL forces: pos-cmd = pos-fb (follow-mode).
- So the axis has no position error while the spindle is turning.

When switching to C-axis mode (CSP):
- HAL switches pos-cmd from “follow-mode” to the motion planner.
- Since pos-cmd == pos-fb at the moment of switching, there is no position jump and no torque spike.

Why this is valid:
- PV mode ignores position commands.
- CSP mode ignores velocity commands.
- Therefore the drive never receives conflicting commands.
- This fully complies with CiA-402 behavior.

Status:
This configuration has been tested electrically only.  
The motors run and switch modes as expected, but the mechanical connection to the machine is not installed yet.
 
  • Aciera
  • Aciera's Avatar
22 Nov 2025 12:50
Replied by Aciera on topic linuxcnc_2.9.4-amd64.hybrid.iso cheksum?

linuxcnc_2.9.4-amd64.hybrid.iso cheksum?

Category: General LinuxCNC Questions

At this juncture you all disgust me.


Like so many times before when you noisily left this forum just to reappear a few days later under a different login.
  • unknown
  • unknown
22 Nov 2025 12:45
Replied by unknown on topic PoKeys57CNC HAL component

PoKeys57CNC HAL component

Category: HAL

Thank you for giving back to the community, it's refreshing to see rather than those that just take take take.
A Tip O The Hat to you sir
  • unknown
  • unknown
22 Nov 2025 12:43
Replied by unknown on topic linuxcnc_2.9.4-amd64.hybrid.iso cheksum?

linuxcnc_2.9.4-amd64.hybrid.iso cheksum?

Category: General LinuxCNC Questions

I still stand by my removed comment.
And I'm very sorry to say but you admins are weak and spineless to allow this buffoon to carry on the way he does.
It's a shame the CoC doesn't cover giving advice to members that is completely useless, a waste of time and potentially to the point of causing harm.
But no, the main point is not to hurt anyone feelings or to cause offense.
Who is going to have the intensal fortitude and read Langdon's the riot act. I tried in the beginning to guide him in the right direction but he would appear not to care.
You admins need to take action, I'm sick to effing death in having to make his posts an issue in the hope something will be done to rectify his behaviour. Until then I will keep raising this issue, or you can just ban me. I don't care much, Ive lost faith in every single one on the Admins on this site. You aren't doing a single thing to protect other forum members, especially new ones from his nonsense. At this juncture you all disgust me.
  • unknown
  • unknown
22 Nov 2025 12:31
Replied by unknown on topic Chinese Mesa 7I92 from aliexpress NEW

Chinese Mesa 7I92 from aliexpress NEW

Category: Driver Boards

You did not buy a Mesa card. You bought a Chinese clone hoping to save some money then expecting help.
The best thing you can do is read the Linuxcnc documentation.
But any of the quirks with the card itself you are going to have get support from the vendor.
Without knowledge of the schematics no one can say whether it will operate electrically as original Mesa 7i92.
What you have done is bought a rip-off and now expecting those that are loyal to Mesa Electronics to dig you out of hole.

And to be perfectly honest there are plenty of threads regarding configuration, plenty of resources on YouTube and plenty of advice in the docs.
  • unknown
  • unknown
22 Nov 2025 12:18

Updating from LINUXCNC - 2.8.4-23, Mint 20.3 - gmoccapy lathe structure

Category: Gmoccapy

Until the issue with the 5i25 is sorted no amount of reinstalling Linuxcnc is going to fix the issue.
It's quite apparent that the config was working before. What is stopping it now from working is the error with 5i25.
It's akin to trying to get a car going by replacing the engine when the ROM in the ecu is bad.
  • Muzzer
  • Muzzer
22 Nov 2025 11:58

Updating from LINUXCNC - 2.8.4-23, Mint 20.3 - gmoccapy lathe structure

Category: Gmoccapy

Many thanks for the helpful suggestions! Notwithstanding the ever present Domestic Manager and her task list, I will have a go at those suggestions.
  • Cleaning and reseating the connectors sounds like a good plan. As you say, software doesn't simply evolve of its own accord. My mobo has only one ISA slot.
  • I have a spare SSD, so will do the install on that, leaving the existing system untouched.
  • "Really all you need to port across is your ~/linuxcnc folder" - I will look into this. Presumably that folder contains config data rather than executables etc.
  • If I'm still struggling with the 5i25 bit, I'll post a more focused query and perhaps PCW will be able to point me in the right direction.
Thanks again.
  • Sekai
  • Sekai
22 Nov 2025 11:19 - 22 Nov 2025 11:29

Chinese Mesa 7I92 from aliexpress NEW

Category: Driver Boards

Hi.I bought a mesa card from aliexpress to power my lathe.The board works with 10.10.10.10 it pings and output that gives me with command:sudo mesaflash --device 7i92 --addr 10.10.10.10 --readhmid
configuration Name: HOSTMOT2

General configuration information:

  BoardName : MESA7I92
  FPGA Size: 9 KGates
  FPGA Pins: 144
  Number of IO Ports: 2
  Width of one I/O port: 17
  Clock Low frequency: 100.0000 MHz
  Clock High frequency: 200.0000 MHz
  IDROM Type: 3
  Instance Stride 0: 4
  Instance Stride 1: 64
  Register Stride 0: 256
  Register Stride 1: 256

Modules in configuration:

  Module: WatchDog
  There are 1 of WatchDog in configuration
  Version: 0
  Registers: 3
  BaseAddress: 0C00
  ClockFrequency: 100.000 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

  Module: IOPort
  There are 2 of IOPort in configuration
  Version: 0
  Registers: 5
  BaseAddress: 1000
  ClockFrequency: 100.000 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

  Module: LED
  There are 1 of LED in configuration
  Version: 0
  Registers: 1
  BaseAddress: 0200
  ClockFrequency: 100.000 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

Configuration pin-out:

IO Connections for P2
DB25 pin#             I/O   Pri. func    Sec. func        Chan     Sec. Pin func   Sec. Pin Dir

 1                      0   IOPort       None           
14                      1   IOPort       None           
 2                      2   IOPort       None           
15                      3   IOPort       None           
 3                      4   IOPort       None           
16                      5   IOPort       None           
 4                      6   IOPort       None           
17                      7   IOPort       None           
 5                      8   IOPort       None           
 6                      9   IOPort       None           
 7                     10   IOPort       None           
 8                     11   IOPort       None           
 9                     12   IOPort       None           
10                     13   IOPort       None           
11                     14   IOPort       None           
12                     15   IOPort       None           
13                     16   IOPort       None           

IO Connections for P1
DB25 pin#             I/O   Pri. func    Sec. func        Chan     Sec. Pin func   Sec. Pin Dir

 1                     17   IOPort       None           
14                     18   IOPort       None           
 2                     19   IOPort       None           
15                     20   IOPort       None           
 3                     21   IOPort       None           
16                     22   IOPort       None           
 4                     23   IOPort       None           
17                     24   IOPort       None           
 5                     25   IOPort       None           
 6                     26   IOPort       None           
 7                     27   IOPort       None           
 8                     28   IOPort       None           
 9                     29   IOPort       None           
10                     30   IOPort       None           
11                     31   IOPort       None           
12                     32   IOPort       None           
13                     33   IOPort       None 

The problem is i dont know how configure linuxcnc. I have the doc from the seller uploadnow.io/f/9v0gkpb
This is my first time with mesa card.
  • T.Frei
  • T.Frei
22 Nov 2025 10:10
PoKeys57CNC HAL component was created by T.Frei

PoKeys57CNC HAL component

Category: HAL

Hi all,
With Windows 10 getting slowly obsolete, and also since I also was not 100% happy with Mach4, I looked into LinuxCNC as an alternative.
I already found the other topic on the PoKeys HAL driver , however was not succesful getting Dominiks component to run.
Before reverse engineering that component, I thought to myself "how hard could it be?". I do not need many features for my setup.

Said and done, here is my own component to run a 3-axis mill: PoKeysMotionComponent on GitHub.
I still have some things in the backlog to do, but you can already use it. Hopefully it helps someone out there.
 
  • abs32
  • abs32
22 Nov 2025 09:49 - 22 Nov 2025 09:54

How to fix "Queue is not empty after probing"

Category: General LinuxCNC Questions

it seems to me that this is "not sporty". Together we must force the correctly given commands to be executed correctly. G38.3 should not produce such errors.
You suggested changing the interface to qtplasmac, but it uses the same g-code and linuxCNC. And I have a milling machine.
Unfortunately, my level (of knowledge) is not yet such that I immediately understand the "right path" from the hints of the M130. I would appreciate more precise instructions.
Editing the source code file, as suggested by AkkiSan and Aciera, in my opinion = the right path. And I would be ready to experiment. But I need instructions on exactly how to get v2.9.7 to use these changes.
  • rodw
  • rodw's Avatar
22 Nov 2025 09:44

How to fix "Queue is not empty after probing"

Category: General LinuxCNC Questions

My recommendation is to migrate your plasma machine to use qtplasmac which has obsoleted the thcud component.
It does not use g38 but probes with external offsets and also retains your probe away from the material.

I have used gcode probing for plasma without issues. I suspect your problem is related to your gcode given M130 is a custom gcode.

I would do some testing of your probe moves as MDI commands to isolate your GUI and custom gcode
  • Hakan
  • Hakan
22 Nov 2025 09:41

EtherCAT + CiA402 Servo: OP state reached, but axis won’t move (only Following E

Category: General LinuxCNC Questions

Interesting to see you switching between spindle and axis.

I wonder how it works with setting a position in PV mode.
Setting position and velocity at the same time, I am not sure that works.
  • abs32
  • abs32
22 Nov 2025 09:23 - 23 Nov 2025 08:53

How to fix "Queue is not empty after probing"

Category: General LinuxCNC Questions

v2.9.7, encountered the same problem – Die Warteschlange ist nach dem Prüfen nicht leer.

I see that references to this string have been found in the source files.

From the description " 2. Das probe_flag ist wahr, aber die HME-Befehlswarteschlange ist nicht leer: NCE_QUEUE_IS_NOT_EMPTY_AFTER_PROBING" follows that such an error should occur, for example, in the combination -
g38.2
g38.2

But when executing g38.3 (single), such an error can never happen. Maybe it would be wise then to disable some of the checks completely for the 38.3 command option?

The process is greatly influenced by the speed setting -
1. The kinetic energy of an impact is a function of the square of the velocity g38.3 (strain)
2. the machine does not stop immediately. After operation, a stop occurs and during this time the Z coordinate changes. An example is flights: at speeds 110=0.006785, at 180=0.012583. According to the sensor documentation "scan speed 200". Acceleration at my Z axis = 5000.
3. the reverse stroke of g38.5, accordingly, first overcomes the flight from g38.3, then the hysteresis of the sensor and now braking and stopping with its flight. 

In my case, reducing the speed of the G38.5 from 300 to 200 increases the overall processing speed - by reducing flights (g38.3 at speed 110)

And if possible, please give instructions for (beginners) - I’ll take this file and make changes to it. How exactly to get the system to use these changes? I mean the timid hope that there will be a cunning way without a complete reassembly.
 
  • Hakan
  • Hakan
22 Nov 2025 09:03 - 22 Nov 2025 09:07

Machine is trying to move to new position just after lcnc startup

Category: Basic Configuration

Can you verify that encoder position or pos-fb doesn't change after a few seconds?
Just so we know?

You may not be able to fire up halscope in time for that,
or if you are unable to catch it in halshow.
I propose you use sampler/halsampler.

Add last in your hal file
loadrt sampler depth=10000 cfg=fs
addf sampler.0 servo-thread
net z-pos-fb sampler.0.pin.0     # net for z position feedback to the joint
net z-drv-act-pos sample.0.pin.1 # net between cia402 and lcec for z actual-position

Adjust net names to yours.

Within a few (10 max) seconds after you started linuxcnc type the command "halsampler -t data.out"
After the coordinate on the axis screen has happened, hit Control-C on halsampler.
You have now a readable file of recorded values. Open the file in Excel/Calc and plot XY plot.

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