Hurco KMB-IS CNC update

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02 Sep 2022 18:49 #251056 by tommylight
Replied by tommylight on topic Hurco KMB-IS CNC update

@sasiprapha
No double posting.
Leaving both till someone replies, then deleting the one with no reply.

The other topic with no reply has been deleted.
Thank you.

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03 Sep 2022 12:52 #251103 by sitzme
Replied by sitzme on topic Hurco KMB-IS CNC update
From my KM3 and KM3P
MotoMex Somex
ST-37A
1800 rpm 3 phase
230 V, 8.5A
460 V, 4.25A
possible part no 694729
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04 Sep 2022 23:41 #251194 by Sasiprapha
Replied by Sasiprapha on topic Hurco KMB-IS CNC update
Thank you very much

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07 Sep 2022 20:48 #251437 by smc.collins
Replied by smc.collins on topic Hurco KMB-IS CNC update
ALL of the hurco km3 and km3+ mills that I have seen are 3hp, the Hawk which is a slightly upgraded version of the km3 with 2 more inches of z travel, that unit has a 5hp motor and a bigger bed as well as boxed ways, but that may not be ALL of the many variants. One thing I think you could do, is find a hawk head casting, and swap the km3, They looked close last time I took measurements. 

As to the Electrokraft brush motor drives, 

Here is that manual 
drive.google.com/file/d/1jE7EJiprhJXXgmJ...sDg/view?usp=sharing
 

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26 Jul 2023 14:45 #276309 by _big_
Replied by _big_ on topic Hurco KMB-IS CNC update
Somewhat off topic, but maybe somebody has some useful suggestions.

The Hurco has always exhibited noticeable spindle runout. Assumed it was the bearings. I've also learned its risky to "ass"ume things.

Took the head apart and extracted the spindle. It appears that most of the wobble is due to some sort of angular displacement of the taper off the spindle centerline. Not sure how this could happen?? Crashing the spindle into the table maybe?

There is a new spindle with the matching part number on Ebay. $1800. Midwest CNC has reconditioned spindles for about $2000. Its a bit difficult to spend that kind of money on the old beast.

I've heard that tapers can be reground. Don't know how that works.
Perhaps somebody has an old Hurco rusting away in their boneyard and willing to donate its spindle to a good cause .
Anyways, just tossing this out there.

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26 Jul 2023 15:28 #276310 by andypugh
Replied by andypugh on topic Hurco KMB-IS CNC update
It's possible to regrind a spindle in-situ. The danger is that if you remove too much material then the tools will sink too far, and either bottom out, or not be properly clamped by the drawbar.

The amount removed may be small, but it is mutliplied axially because of the taper angle.
It's not as bad with a 7/24 taper like SK/BT/CAT as it is with a lower angle taper like Morse.

Here is one way to do it, using a Dremel.



It's critically important that the point where the grinder touches the spindle is exactly on the XZ plane, or the taper angle will be wrong.

Taper angle is atan((7/2)/24) = 8.29714 not atan(7/24)/2 = 8.130
I mention this as I made a few tool holders to the wrong angle by getting this wrong and you will find the same mistake made in various places on the internet.
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26 Jul 2023 15:32 #276311 by scotth
Replied by scotth on topic Hurco KMB-IS CNC update
Taper regrinding works well, sometimes better than a new spindle. You are using the bearings for that spindle and eliminating that run out also.

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