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RNJFAB
RNJFAB

Today 20:45

Replied by RNJFAB on topic Homemade CNC Plasma - hypertherm, Mesa, gear drives, nema 34.

Homemade CNC Plasma - hypertherm, Mesa, gear drives, nema 34.

Category: Show Your Stuff

Thanks guys,
Triggers most when the following criteria are met. move to location-touch off-pierce =ERROR.
Then I can often tell it to start again and it will pierce and continue on its way. However it will ERROR after it cuts a little.
Yes triggers on pierce.
I'm cutting in the middle of the table. The joint 1 sensor is a proximity sensor that is below the left side of the table.

MaHa
MaHa

Today 19:13

Replied by MaHa on topic largest NC file

largest NC file

Category: General LinuxCNC Questions

I used the 3D job i was working on today, set xy and z-steps to very low values, in the cam. The resulting file has 1601179 lines / 38.1 MB It took about 2 minutes to load. Then i doubled the file to 3202358 lines. 16 GB Ram and 1 GB swapfile was insufficient, Linuxcnc crashed. It seems, if there is enough memory, very large files can be loaded.

spumco
spumco

Today 18:14

Replied by spumco on topic Ethercat installation from repositories - how to step by step

Ethercat installation from repositories - how to step by step

Category: EtherCAT

And the contents of make.log referenced in the "Error!" line in last post:

DKMS (dkms-3.2.2) make.log for ethercat/1.6.9 for kernel 6.12.86+deb13-amd64 (x86_64)
Sun Jun 21 13:46:11 EDT 2026

Building module(s)
# command: ./bootstrap && ./configure --with-linux-dir=/lib/modules/6.12.86+deb13-amd64/build --enable-generic --enable-8139too --enable-e100 --enable-e1000 --enable-e1000e --enable-r8169 --enable-igb --enable-igc --enable-genet --disable-stmmac-pci --disable-dwmac-intel --disable-ccat --disable-eoe --enable-cycles --enable-hrtimer --disable-rtdm --disable-debug-if --disable-debug-ring --disable-regalias --disable-tty --disable-wildcards --enable-sii-assign --enable-rt-syslog && make modules
+ touch ChangeLog
+ mkdir -p m4
+ autoreconf -i
./bootstrap: line 32: autoreconf: command not found

# exit code: 127
# elapsed time: 00:00:00

spumco
spumco

Today 17:48

Replied by spumco on topic Ethercat installation from repositories - how to step by step

Ethercat installation from repositories - how to step by step

Category: EtherCAT

Further terminal output after trying to re-install ethercat-master below:

Warning: Spoiler!

mill@debian:~$ sudo apt-get install linuxcnc-ethercat ethercat-master
[sudo] password for mill:
Reading package lists... Done
Building dependency tree... Done
Reading state information... Done
linuxcnc-ethercat is already the newest version (1.41.1-3+deb13u1).
ethercat-master is already the newest version (1:1.6.9-2+deb13u1).
The following package was automatically installed and is no longer required:
libwoff1
Use 'sudo apt autoremove' to remove it.
0 upgraded, 0 newly installed, 0 to remove and 0 not upgraded.
3 not fully installed or removed.
After this operation, 0 B of additional disk space will be used.
Do you want to continue? [Y/n] y
Setting up linux-image-6.12.86+deb13-amd64 (6.12.86-1) ...
/etc/kernel/postinst.d/dkms:
Sign command: /lib/modules/6.12.86+deb13-amd64/build/scripts/sign-file
Signing key: /var/lib/dkms/mok.key
Public certificate (MOK): /var/lib/dkms/mok.pub

Autoinstall of module ethercat/1.6.9 for kernel 6.12.86+deb13-amd64 (x86_64)
Building module(s)...(bad exit status: 127)
Failed command:
./bootstrap && ./configure --with-linux-dir=/lib/modules/6.12.86+deb13-amd64/build --enable-generic --enable-8139too --enable-e100 --enable-e1000 --enable-e1000e --enable-r8169 --enable-igb --enable-igc --enable-genet --disable-stmmac-pci --disable-dwmac-intel --disable-ccat --disable-eoe --enable-cycles --enable-hrtimer --disable-rtdm --disable-debug-if --disable-debug-ring --disable-regalias --disable-tty --disable-wildcards --enable-sii-assign --enable-rt-syslog && make modules

Error! Bad return status for module build on kernel: 6.12.86+deb13-amd64 (x86_64)
Consult /var/lib/dkms/ethercat/1.6.9/build/make.log for more information.

Autoinstall on 6.12.86+deb13-amd64 succeeded for module(s) r8125.
Autoinstall on 6.12.86+deb13-amd64 failed for module(s) ethercat(10).

Error! One or more modules failed to install during autoinstall.
Refer to previous errors for more information.
run-parts: /etc/kernel/postinst.d/dkms exited with return code 1
dpkg: error processing package linux-image-6.12.86+deb13-amd64 (--configure):
installed linux-image-6.12.86+deb13-amd64 package post-installation script subprocess returned error exit status 1
dpkg: dependency problems prevent configuration of linux-headers-6.12.86+deb13-amd64:
linux-headers-6.12.86+deb13-amd64 depends on linux-image-6.12.86+deb13-amd64 (= 6.12.86-1) | linux-image-6.12.86+deb13-amd64-unsigned (= 6.12.86-1); however:
Package linux-image-6.12.86+deb13-amd64 is not configured yet.
Package linux-image-6.12.86+deb13-amd64-unsigned is not installed.

dpkg: error processing package linux-headers-6.12.86+deb13-amd64 (--configure):
dependency problems - leaving unconfigured
dpkg: dependency problems prevent configuration of linux-headers-amd64:
linux-headers-amd64 depends on linux-headers-6.12.86+deb13-amd64 (= 6.12.86-1); however:
Package linux-headers-6.12.86+deb13-amd64 is not configured yet.

dpkg: error processing package linux-headers-amd64 (--configure):
dependency problems - leaving unconfigured
Errors were encountered while processing:
linux-image-6.12.86+deb13-amd64
linux-headers-6.12.86+deb13-amd64
linux-headers-amd64
E: Sub-process /usr/bin/dpkg returned an error code (1)
mill@debian:~$

spumco
spumco

Today 17:44

Replied by spumco on topic Ethercat installation from repositories - how to step by step

Ethercat installation from repositories - how to step by step

Category: EtherCAT

[Forum/internet is being really unresponsive, bear with me]

Thanks gents for having a look. Here's the terminal outputs:

You need to use sudo for systemctl and journalctl. Can you redo and share?

Warning: Spoiler!

mill@debian:~$ sudo systemctl status -q ethercat.service
× ethercat.service - EtherCAT Master Kernel Modules
Loaded: loaded (/usr/lib/systemd/system/ethercat.service; enabled; preset: enabled)
Active: failed (Result: exit-code) since Sun 2026-06-21 13:00:19 EDT; 3min 25s ago
Invocation: bb278d36cbc64d1186f8e477d0791bc9
Process: 3561 ExecStart=/usr/sbin/ethercatctl start (code=exited, status=1/FAILURE)
Main PID: 3561 (code=exited, status=1/FAILURE)
Mem peak: 1.7M
CPU: 38ms

Jun 21 13:00:19 debian systemd[1]: Starting ethercat.service - EtherCAT Master Kernel Modules...
Jun 21 13:00:19 debian ethercatctl[3568]: modprobe: FATAL: Module ec_master not found in directory /lib/modules/6.12.86+deb13-rt-amd64
Jun 21 13:00:19 debian systemd[1]: ethercat.service: Main process exited, code=exited, status=1/FAILURE
Jun 21 13:00:19 debian systemd[1]: ethercat.service: Failed with result 'exit-code'.
Jun 21 13:00:19 debian systemd[1]: Failed to start ethercat.service - EtherCAT Master Kernel Modules.
mill@debian:~$ sudo systemctl start ethercat.service
Job for ethercat.service failed because the control process exited with error code.
See "systemctl status ethercat.service" and "journalctl -xeu ethercat.service" for details.
mill@debian:~$ sudo journalctl -xeu ethercat.service
░░ Subject: Unit failed
░░ Defined-By: systemd
░░ Support: www.debian.org/support
░░
░░ The unit ethercat.service has entered the 'failed' state with result 'exit-code'.
Jun 21 13:00:19 debian systemd[1]: Failed to start ethercat.service - EtherCAT Master Kernel Modules.
░░ Subject: A start job for unit ethercat.service has failed
░░ Defined-By: systemd
░░ Support: www.debian.org/support
░░
░░ A start job for unit ethercat.service has finished with a failure.
░░
░░ The job identifier is 3344 and the job result is failed.
Jun 21 13:03:54 debian systemd[1]: Starting ethercat.service - EtherCAT Master Kernel Modules...
░░ Subject: A start job for unit ethercat.service has begun execution
░░ Defined-By: systemd
░░ Support: www.debian.org/support
░░
░░ A start job for unit ethercat.service has begun execution.
░░
░░ The job identifier is 3574.
Jun 21 13:03:54 debian ethercatctl[3652]: modprobe: FATAL: Module ec_master not found in directory /lib/modules/6.12.86+deb13-rt-amd64
Jun 21 13:03:54 debian systemd[1]: ethercat.service: Main process exited, code=exited, status=1/FAILURE
░░ Subject: Unit process exited
░░ Defined-By: systemd
░░ Support: www.debian.org/support
░░
░░ An ExecStart= process belonging to unit ethercat.service has exited.
░░
░░ The process' exit code is 'exited' and its exit status is 1.
Jun 21 13:03:54 debian systemd[1]: ethercat.service: Failed with result 'exit-code'.
░░ Subject: Unit failed
░░ Defined-By: systemd
░░ Support: www.debian.org/support
░░
░░ The unit ethercat.service has entered the 'failed' state with result 'exit-code'.
Jun 21 13:03:54 debian systemd[1]: Failed to start ethercat.service - EtherCAT Master Kernel Modules.
░░ Subject: A start job for unit ethercat.service has failed
░░ Defined-By: systemd
░░ Support: www.debian.org/support
░░
░░ A start job for unit ethercat.service has finished with a failure.
░░
░░ The job identifier is 3574 and the job result is failed.

Is your /etc/ethercat.conf properly set?
Yes. Added MAC addr for enp2s0 and "generic"

check the output of these command

mill@debian:~$ sudo dkms status | grep -i ethercat
[sudo] password for mill: 
ethercat/1.6.9: added

mill@debian:~$ uname -r
6.12.86+deb13-rt-amd64

mill@debian:~$ lsmod | grep ec_
typec_ucsi             69632  1 ucsi_acpi
typec                 114688  1 typec_ucsi
roles                  16384  1 typec_ucsi
usb_common             16384  3 xhci_hcd,usbcore,typec_ucsi

mill@debian:~$ sudo modprobe ec_master
modprobe: FATAL: Module ec_master not found in directory /lib/modules/6.12.86+deb13-rt-amd64

So it looks like something didn't get installed properly despite just pasting the linuxcnc-ethercat apt stuff from GH instructions.

tommylight

Today 12:54

Replied by tommylight on topic Homemade CNC Plasma - hypertherm, Mesa, gear drives, nema 34.

Homemade CNC Plasma - hypertherm, Mesa, gear drives, nema 34.

Category: Show Your Stuff

Does the error trigger on pierce?

tommylight

Today 12:50

Replied by tommylight on topic largest NC file

largest NC file

Category: General LinuxCNC Questions

I am pretty sure i have used bigger than 20MB files, probably 55MB, but a bit fuzzy on that.
dmap2gcode that i use for engraving/scratching and laser, makes huge files.

lgrfbs

Today 12:39

Replied by lgrfbs on topic largest NC file

largest NC file

Category: General LinuxCNC Questions

Sorry for the rambling post.Since I ended up with a huge NC file when I was CAM-processing a project, I got curious—how big do NC files have to be to be considered “big” for you guys?

muddiver
muddiver

Today 12:35

Replied by muddiver on topic Wechsel Mach3 auf Linux CNC bestehendes Handrad weiterverwendbar

Wechsel Mach3 auf Linux CNC bestehendes Handrad weiterverwendbar

Category: Deutsch

Das klingt doch für den ersten Schuss schonmal gut!

Das Handrad ist über den LPT-Port für den Drehencoder, und über USB als "Tastatur" verbunden.
Hat mir da vielleicht jemand einen Link auf die Doku?
Ich würde gerne QT-Dragon ( also nicht axis ) als Oberfläche verwenden, aber das sollte da ja auch klappen.

Gruß, Thomas

grandixximo

Today 12:15

Replied by grandixximo on topic Ethercat installation from repositories - how to step by step

Ethercat installation from repositories - how to step by step

Category: EtherCAT

check the output of these command

systemctl status ethercat.service
sudo journalctl -xeu ethercat.service --no-pager
dkms status | grep -i ethercat        # module built for running kernel?
uname -r                              # running kernel matches?
lsmod | grep ec_                     # loaded?
sudo modprobe ec_master              # manual load - shows real error

Is your /etc/ethercat.conf properly set?

andrax

Today 11:27

Replied by andrax on topic Wechsel Mach3 auf Linux CNC bestehendes Handrad weiterverwendbar

Wechsel Mach3 auf Linux CNC bestehendes Handrad weiterverwendbar

Category: Deutsch

Wenn sich dein Handrad als Tastatur einbinden lässt, sollte es über die Bearbeitung von axis.py möglich sein.

muddiver
muddiver

Today 10:53

Wechsel Mach3 auf Linux CNC bestehendes Handrad weiterverwendbar was created by muddiver

Wechsel Mach3 auf Linux CNC bestehendes Handrad weiterverwendbar

Category: Deutsch

Hallo zusammen!!

ich wollte mich erstmal kurz vorstellen, ich heiße Thomas, kratze am 50er und hab damals 2006-2008 eine Wabeco F1210 auf CNC umgebaut. Von damals steht noch ein alter Pentium 4 mit Win XP und Mach3 als Steuerungsrechner rum.
Dass ich den USB-Smoothstepper nicht übernehmen kann ist mir bewußt, aber mein geliebtes Handrad von Einfach-CNC würde ich sehr gerne mitnehmen.
Ich hab mal ein Bild angehängt das zeigt um welches Handrad es geht.
Ich hab in der Doku auch gefunden welche Scancodes / Tastaturbefehle gesendet werden, und auf meinem Mintrechner mit "showkey -a" auch rausgefunden dass es soweit anzukommen scheint.Nun meine Frage an die Spezialisten, meint ihr ich kann das Kandrad in der HAL-Datei mit eurer Hilfe soweit einfügen dass es wieder funktioniert?

Danke euch schonmal, Gruß, Thomas

rodw

Today 10:29

Replied by rodw on topic largest NC file

largest NC file

Category: General LinuxCNC Questions

from what I understand, that would likely run but the screen preview might have a big spasm!

rodw

Today 10:21

Replied by rodw on topic Ethercat installation from repositories - how to step by step

Ethercat installation from repositories - how to step by step

Category: EtherCAT

I've never seen the sysv error before.
Odd others have got the new method working already.
You need to use sudo for systemctl and journalctl. Can you redo and share?

rodw

Today 10:15

Replied by rodw on topic New builder hardware suggestions

New builder hardware suggestions

Category: General LinuxCNC Questions

stoobydale wrote:
Wow that just got expensive. This is a portable table, the cut dimensions are adjustable at the design stage and I am probably going to make mine 1000x800. The designer suggested a Nema 23 stepper kit with DM542 drivers and a Mach 3 controller from Aliexpress at about $235. I was hoping to use something like this probably with just a different break out board. Is this not possible? This is for hobby use and I am in QLD Australia if that makes any difference. This is also my first build, hopefully learn something and able to modify or make a MK2 at some stage.

I'm also in Queensland also (Brisbane). You can find my email address on my @MrRodW YouTube channel. You can use a parallel port breakout board.I bought 2 off Amazon for $20. I might have a THCAD which you can use with the encoder component to read torch voltage for THC. If you went with Mach3, you'd probably need to get a Proma THC or similar so it will get expensive quick too. The DM542's should be fine. Very hard to kill. Geckos are way overrated.

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