Building a chain driven Plasma table.

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29 Nov 2024 21:41 #315588 by Creative25
Replied by Creative25 on topic Building a chain driven Plasma table.
So now I need to figure out the hardware side. I do have a dividing table with a chuck on it. Unfortunately it seems the gearing is not suitable 1:90 4 degrees per turn. 
so I guess I will be better off removing tha chuck and make a way to fit it on a shaft with bearings. The cam belt gears have a ratio of 1:4 which seems a bit small to me. 
will it work with a 100mm chuck and pipes up to 150mm 


 

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30 Nov 2024 07:51 #315614 by tommylight
Replied by tommylight on topic Building a chain driven Plasma table.
150*3.1415=471.225mm of surface times material thickness times 7850kg/m3
That gives you the weight, and at 6 meter length, even 1mm thick walls would be 22KG!
At 4mm, that is 88Kg, that have to be turned plus the friction and the chuck weight.
You can make it work with 1:4 reduction, but it would have to be at miserably low acceleration.
Do you have a 3D printer? Print some pulleys, find a HTD5 belt, at least 15mm wide, use a lot of walls to enforce the mount holes on pulleys.

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30 Nov 2024 13:12 #315649 by Creative25
Replied by Creative25 on topic Building a chain driven Plasma table.
I think I will go max to 3 meter
I don’t have a 3D printer.
I could put some pulleys in series to get a better gear ratio.
What ratio would you recommend?

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30 Nov 2024 16:36 #315662 by tommylight
Replied by tommylight on topic Building a chain driven Plasma table.
Minimum would probably be 1:10 for a Nema 23 or 34 motor, should be usable up to 1:30.
I would reference from the other side of the equation, 2-3 meters per minute of cut feed rate for 40A to 60A plasma, so for 150mm tube that would make 4 turns per minute roughly, easily done, but for 50mm tube that would be roughly 15 turns per minute.
The good thing with steppers in this case is more torque at lower speed, so start form 3 to 5 turns per minute and see what you can get on a high side.

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