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I got a little more work done this morning, the PC now boots up when power is applied, the impulseformer is wired to 12v but I found the 5v is not hooked up to the correct pin, Chinese wiring diagram or I was wrong not sure yet, and all the raceway is snapped back into place so you can't see the rats nest of wiring. Should hopefully have the machine scales reading something when I find the correct wire for 5v. All of the other pins rung out correct so it's just the one color wire. I ordered a touchscreen interface so I should be starting the build for the control panel when that arrives. I need to decide if I want the jog wheel on the interface or on a pendant or both. Regardless I have a 7i73 for that stuff. I am considering implementing a 4x20 LCD display into the pendant control but don't know if that would really add any value as my touch screen will be fairly large and easy to read or I hope from a distance.

“This header has a pin-out that matches a standard parallel port.”

This is true and it electrically matches  standard parallel port in terms of drive
and overvoltage capability.

PC parallel ports are also not suggested for direct connection to motor drives
where a single wiring mistake can permanently damage a motherboard.

It is possible to use the outputs of P2 directly (as you can with a PC parallel port)
but  care must be taken to avoid even an brief contact to a voltage  outside the safe range.

7i97t_5abobd is designed to interface to the common Sainsmart 5 Axis BOB:

www.amazon.com/SainSmart-Breakout-Board-...Driver/dp/B0093Y897A

As tommylight mentioned, eusurplus is a Mesa distributor and they currently have the 7I97T in stock.

Also as I mentioned, your damaged 7I97T is very likely repairable.

To be honest I had no idea linuxcnc had software that would generate g code. When I started with this a few years ago I have been using Freecad to design different mechanical parts, some of which would be cut out of wood. I just continued with this. Inkscape is commonly used to generate svg files that can be used in Freecad. I also use Blender to create bas-reliefs to do what I think you are talking about. Blendercam also generates surface milling g codes that Freecad has some difficulty with.

Not to get too long winded, I simply want to be able to draw something in Inkscape, some closed loop and some curved lines that are not connected beginning to end, export it as a svg, import it into something and generate a g code.

I should probably look to the Freecad community for the answer to this. I will definitely look into what CAD CAM capabilities are available from linuxcnc.

Thanks for all you help

Fixed.

I have recently had to return to 2.7.15 from 2.9.4.  (There is no easy way to upgrade from 2.7.15 to 2.8 which is required to get to 2.9.4.  Attempts to install from 2.9.4 ISO were unsucessful.  Even getting 2.7.15 to install from ISO was hard,) 

This all worked fine in 2.9.4.  In axis gui, I have homed all four axes.  Z=0.  When I use G1 Z1 f4, I get "Can't issue MDI command when not homed."  Can you tell me what I need to fix?

In the first video it looks like it just bounces on the material.
In the second video there is some hesitation, a few tenths of a second maybe.
This is with standard plasmac settings? Meaning material height set on probe up.
If I had this kind of performance I wouldn't worry about improving it.

I can see that a stiff spring, or large hysteresis, in the float switch can have that effect
with weak materials and that probe up can help. I have actually left the float switch
as is, with probe up. It is more with ohmic sensing where I don't see the need.

Water. A possible problem only the first cut, then there is post-flow of air that blows it away.
Lasts for 15 seconds or so. I can't (or don't know how to) only start air.
Maybe torch on for 1/10 of second. Not a big problem when I have got things to work.

There is an ECT60 for Z. I can try that. What should I be looking at?
 

AMS easier to setup but lots of waste
Multi extruders are a real pain to setup and adjust, and this has to be done any time you change the nozzles. No waste though.
Knowing me, i will most probably go with multi extruders, i like to suffer!

www.eusurplus.com in Portugal
www.welectron.com in Germany

2.7 ?
You mean 2.9.7 most probably.

I did, via my cached Cloudflare DNS record.

There is no difference.

(The "away" indicator is broken unless using forum.linuxcnc.org, but that's all)

You appear to be correct; forum.linuxcnc.org loads fine now, I wonder what fixed it!

Thank you whoever fixed it!

The RPi doesn't require an installer the way the PC platform does.
Plus I'm looking at some other tools put out by the Raspberry guys that look pretty good.

Andy, if this is tested as working, can you build an official 2.9.7 release and put it on our repo for bookworm and Trixie?
temp folder does not sound very permanent 

I think you should add a lot more bracing to those legs unless you like dancing tables!

The live build gets its code from the host that builds the system so to get a Trixie system, you need to be running Trixie. So I don't see why building for bookworm is not a problem.

In my testing back with the original installer (after some changes were made and committed to the release version), the pi firmware was not installed but it seemed after later bookworm versions were upgraded to, the firmware was  erroneously installed. And yes, I built the builder from source.

Why don't you try changing the architecture to arm64 and give the pi a go?

Yeah I could but I'd like to have a Trixe & Bookworm base image to work off. I'll get that going tomorrow (doesn't take too long) and have a look at the amd64 live-build for Trixie. Tho I'm a little desperate for disk space and had to drag a 2TB mechanical drive out of the cupboard.
This week's spending money went on RAM........so maybe in a couple of weeks I'll grab a NVMe drive.

Maybe if I stuck with Mach3 I wouldn't spend so much money, bugger I said the quiet part out load.