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  • Doc_emmet
  • Doc_emmet
19 Jun 2025 12:10
ERROR: Linear movement in line xx would exceed the positive stop of the Z axis was created by Doc_emmet

ERROR: Linear movement in line xx would exceed the positive stop of the Z axis

Category: General LinuxCNC Questions

Hello,
can someone explain to me why I'm getting this error message:

Linear movement in line xx would exceed the positive stop of the Z axis.

Line xx contains "N330 G53 G0 Z0." This error message isn't always possible?
As far as I understand, the Z0 position can always be reached, since it's at the very top.

Thanks for your help.
  • DMNZ
  • DMNZ
19 Jun 2025 11:34
Replied by DMNZ on topic LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

Category: Computers and Hardware

wow, great answer thank you. i was close in my thoughts, since there is no cpu and in rio.c you compile riocomp i thought that there must be something like fixed data frame structure adjusted for each config, but you made it very clear.
do you do anything about noise? like CRC (checksum) maybe for each frame in case it gets corrupted?
  • Cooped-Up
  • Cooped-Up
19 Jun 2025 10:38
Replied by Cooped-Up on topic Mesa card issues Maho MH800E Retrofit Project

Mesa card issues Maho MH800E Retrofit Project

Category: Computers and Hardware

So I tried to upload the firmware and I have somehow broken the 5i25t as it no longer is recognized by the computer. is this something I can flash an eprom with a programmer?
  • meister
  • meister
19 Jun 2025 09:44
Replied by meister on topic LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

Category: Computers and Hardware

there is no real protocol,
it is a frame with a fixed length (depending on the config) in which all necessary data is sent and received in byte blocks.

Here is an example of the default Tangbob config:
cat Output/Tangbob/DOC/INTERFACE.md
# Interface
## Host to FPGA
| POS | SIZE | NAME |
| --- | --- | --- |
| 0 | 32bits | RX_HEADER |
| 32 | 128bits | VAROUT128_MODBUS0_TXDATA |
| 160 | 32bits | VAROUT32_PWMOUT0_DTY |
| 192 | 32bits | VAROUT32_STEPDIR0_VELOCITY |
| 224 | 32bits | VAROUT32_STEPDIR1_VELOCITY |
| 256 | 32bits | VAROUT32_STEPDIR2_VELOCITY |
| 288 | 32bits | VAROUT32_STEPDIR3_VELOCITY |
| 320 | 1bit | VAROUT1_WLED0_0_GREEN |
| 321 | 1bit | VAROUT1_WLED0_0_BLUE |
| 322 | 1bit | VAROUT1_WLED0_0_RED |
| 323 | 1bit | VAROUT1_BITOUT0_BIT |
| 324 | 1bit | VAROUT1_BITOUT1_BIT |
| 325 | 1bit | VAROUT1_PWMOUT0_ENABLE |
| 326 | 1bit | VAROUT1_STEPDIR0_ENABLE |
| 327 | 1bit | VAROUT1_STEPDIR1_ENABLE |
| 328 | 1bit | VAROUT1_STEPDIR2_ENABLE |
| 329 | 1bit | VAROUT1_STEPDIR3_ENABLE |

## FPGA to Host
| POS | SIZE | NAME |
| --- | --- | --- |
| 0 | 32bits | TX_HEADER |
| 32 | 32bits | TIMESTAMP |
| 64 | 16bits | MULTIPLEXED_INPUT_VALUE |
| 80 | 8bits | MULTIPLEXED_INPUT_ID |
| 88 | 128bits | VARIN128_MODBUS0_RXDATA |
| 216 | 32bits | VARIN32_STEPDIR0_POSITION |
| 248 | 32bits | VARIN32_STEPDIR1_POSITION |
| 280 | 32bits | VARIN32_STEPDIR2_POSITION |
| 312 | 32bits | VARIN32_STEPDIR3_POSITION |
| 344 | 1bit | VARIN1_BITIN0_BIT |
| 345 | 1bit | VARIN1_BITIN1_BIT |
| 346 | 1bit | VARIN1_BITIN2_BIT |
| 347 | 1bit | VARIN1_BITIN3_BIT |
| 348 | 1bit | VARIN1_BITIN4_BIT |

the frames are then filled with zeros so that they are always divisible by 8 bits and RX and TX frames have the same length so that they can be transmitted via SPI full duplex

a hal component (riocomp.c) is also generated for each config, which can read and write the frames and, if necessary, does a few floating point calculations that I wanted to keep away from the FPGA

This makes it possible to manage without SoftCore in the FPGA, i.e. only pure logic


 
  • pippin88
  • pippin88
19 Jun 2025 08:47
Replied by pippin88 on topic How to jog when beyond soft limits

How to jog when beyond soft limits

Category: EtherCAT

I can see you issue and agree that a better solution is needed for absolute encoder setups.

Maybe two sets of software limits are needed?
Working area
Absolute maximum travel
If machine is within "working area" travel/jogging outside is needed
If machine is outside "working area" but within "absolute maximum travel", then allow jogging. Once within "working area" don't allow jogging/movement back out

Work around:
Move machine off soft limits on shut-down
forum.linuxcnc.org/49-basic-configuratio...tion-shutdown#226443
  • slowpoke
  • slowpoke
19 Jun 2025 07:34 - 19 Jun 2025 07:34
Emulating lathe compound angle via manipulation of X & Z drives was created by slowpoke

Emulating lathe compound angle via manipulation of X & Z drives

Category: HAL Examples

Axis GUI for a lathe, using Mesa 
I have servos driving the X (cross slide), and Z (carriage) all working.
I also have MPG to manipulate X & Z.
I have removed my compound to make the lathe more rigid, with the rationale that I can emulate the compound via correct step pulse generation of the X & Z drives via the MPG.

Has someone done this?
HAL example?

Thank you

 
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