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  • tommylight
  • tommylight's Avatar
03 Apr 2025 18:56

New CNC machine with RS232 (plain serial) connection to PC!!!

Category: Show Your Stuff

Feast your eyes and marvel at the modern stupidity i was faced off with today, a new (2024) CNC plasma cutting machine using RS232 or plain old serial at 19200 baud to communicate with the PC, running windows 11 while machine controller running in 32 bit mode!!!
Hypertherm PowerMAX 65 attached to the same box as the PC, with the same DB9 connectors that were inadvertently plugged into the wrong places. Plain simple stepper drives and motors, THC with Ohmic probing, toroidal transformer, etc, or the usual.
RS232 is very flaky at the best of times, but today besides the win s#it, it worked after setting the baud rate and stop bit and flow control.
Considering myself lucky! :)
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  • COFHAL
  • COFHAL
03 Apr 2025 18:50

Using a servo as a spindle and positional axis - keep getting vague errors

Category: Advanced Configuration

This setup works for me. My servo is a LICHUAN, so you need to install the caxis.comp and gn_userkins.comp components, create a remaps folder, and save the two ngc files there.

File Attachment:

File Name: g121.ngc
File Size:0 KB

File Attachment:

File Name: g131.ngc
File Size:1 KB

File Attachment:

File Name: 7I96_LATHE...RAKE.hal
File Size:13 KB

File Attachment:

File Name: 7I96_LATHE...RAKE.ini
File Size:5 KB

File Attachment:

File Name: caxis.comp
File Size:3 KB

File Attachment:

File Name: gn_userkins.comp
File Size:8 KB
  • tommylight
  • tommylight's Avatar
03 Apr 2025 17:53
Replied by tommylight on topic bandit controller retrofit

bandit controller retrofit

Category: General LinuxCNC Questions

Mesa 7i95T can do step/dir and encoders on one board.
And just to make sure, take some pictures of drive to motor wiring and post them here so we can confirm it is OK, preferably before powering on the drive! :)
  • Beovoxo
  • Beovoxo
03 Apr 2025 17:30
Replied by Beovoxo on topic Deckel FP4A Retrofit

Deckel FP4A Retrofit

Category: Milling Machines

Keyboard frame almost ready for surface plates.

  • heaven
  • heaven
03 Apr 2025 16:53

Moving robot joints by only 1 Gcode command?

Category: Advanced Configuration

After trying this idea, i faced another problem: every time I stop the program during movejoint command. The controller doesn't return default kin, I have to use M code to switch back manually, I tried to hack into the controller(the command.c file) to force it to return to default kinematic every time I hit stop or estop. tks, it worked 
  • Visoq
  • Visoq
03 Apr 2025 16:46
Replied by Visoq on topic Hurco Hawk 5M Retrofit w/ existing motors

Hurco Hawk 5M Retrofit w/ existing motors

Category: General LinuxCNC Questions

I have the same machine and was wondering if you would share your info on the motor and drives. I have the 7i97t and trying to figure out where to start.
thanks
  • grijalvap
  • grijalvap's Avatar
03 Apr 2025 16:30

Hypertherm Powermax Voltage Divider, Preference for THAD-10

Category: Plasmac

I Agree with you regarding the Optimisation of the dynamic range (headroom) of the AD converter.
will double check all the machines most of them are hyperterm 85, 105,125 and maxpro 250.
so I need to check max voltage and select the proper divide ratio
  • PCW
  • PCW's Avatar
03 Apr 2025 16:21
Replied by PCW on topic Encoder on 7i95t

Encoder on 7i95t

Category: General LinuxCNC Questions

Did you first verify that stepgen feedback worked?
(scaled properly and motion in the correct directions)

That is replace:

net joint.0-pos-fb <= hm2_[MESA](BOARD).0.encoder.00.position

with:

net joint.0-pos-fb <= hm2_[MESA](BOARD).0.stepgen.00.position

Once this works, I would verify that the encoder position is also in the correct direction
and scaled properly.

Also note that for initial tuning with encoder feedback, you will need to widen the following
error limits and reduce the P term

 
  • jdowsonjr
  • jdowsonjr
03 Apr 2025 16:03

Linuxcnc & the Raspberry Pi (4 & 5) Official Images Only!!!

Category: Installing LinuxCNC

I can give it a try, could you please share more details on how you got ethercat installed so i can reproduce your setup?
  • Cherna
  • Cherna
03 Apr 2025 16:00
Replied by Cherna on topic PCIe to ParPort - chipset PCI 60806A works?

PCIe to ParPort - chipset PCI 60806A works?

Category: Computers and Hardware

Here's the full pastebin with the entire log: pastebin.com/BxPigz2U

Otherwise here goes the chipsets related to this board specifically (as far as I could understand):
09:00.0 PCI bridge [0604]: ASMedia Technology Inc. ASM1083/1085 PCIe to PCI Bridge [1b21:1080] (rev 04) (prog-if 00 [Normal decode])
    Control: I/O+ Mem+ BusMaster+ SpecCycle- MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B- DisINTx-
    Status: Cap+ 66MHz- UDF- FastB2B- ParErr- DEVSEL=fast >TAbort- <TAbort- <MAbort- >SERR- <PERR- INTx-
    Latency: 0, Cache Line Size: 64 bytes
    Interrupt: pin A routed to IRQ 16
    Bus: primary=09, secondary=0a, subordinate=0a, sec-latency=32
    I/O behind bridge: 0000c000-0000cfff
    Secondary status: 66MHz+ FastB2B- ParErr- DEVSEL=fast >TAbort- <TAbort- <MAbort+ <SERR- <PERR-
    BridgeCtl: Parity- SERR- NoISA- VGA- MAbort- >Reset- FastB2B-
        PriDiscTmr- SecDiscTmr- DiscTmrStat- DiscTmrSERREn-
    Capabilities: [50] MSI: Enable- Count=1/1 Maskable- 64bit+
        Address: 0000000000000000  Data: 0000
    Capabilities: [78] Power Management version 3
        Flags: PMEClk- DSI+ D1+ D2+ AuxCurrent=0mA PME(D0+,D1+,D2+,D3hot+,D3cold+)
        Status: D0 NoSoftRst+ PME-Enable- DSel=0 DScale=0 PME-
    Capabilities: [80] Express (v1) PCI-Express to PCI/PCI-X Bridge, MSI 00
        DevCap:    MaxPayload 128 bytes, PhantFunc 0
            ExtTag- AttnBtn- AttnInd- PwrInd- RBE+ SlotPowerLimit 10.000W
        DevCtl:    Report errors: Correctable- Non-Fatal- Fatal- Unsupported-
            RlxdOrd- ExtTag- PhantFunc- AuxPwr- NoSnoop+ BrConfRtry-
            MaxPayload 128 bytes, MaxReadReq 512 bytes
        DevSta:    CorrErr- UncorrErr+ FatalErr- UnsuppReq- AuxPwr- TransPend-
        LnkCap:    Port #1, Speed 2.5GT/s, Width x1, ASPM L0s L1, Exit Latency L0s <2us, L1 <2us
            ClockPM- Surprise- LLActRep- BwNot- ASPMOptComp-
        LnkCtl:    ASPM Disabled; RCB 64 bytes Disabled- CommClk-
            ExtSynch- ClockPM- AutWidDis- BWInt- AutBWInt-
        LnkSta:    Speed 2.5GT/s, Width x1, TrErr- Train- SlotClk- DLActive- BWMgmt- ABWMgmt-
    Capabilities: [c0] Subsystem: ASMedia Technology Inc. ASM1083/1085 PCIe to PCI Bridge [1b21:0000]
    Capabilities: [100 v1] Virtual Channel
        Caps:    LPEVC=0 RefClk=100ns PATEntryBits=1
        Arb:    Fixed- WRR32- WRR64- WRR128-
        Ctrl:    ArbSelect=Fixed
        Status:    InProgress-
        VC0:    Caps:    PATOffset=00 MaxTimeSlots=1 RejSnoopTrans-
            Arb:    Fixed- WRR32- WRR64- WRR128- TWRR128- WRR256-
            Ctrl:    Enable+ ID=0 ArbSelect=Fixed TC/VC=01
            Status:    NegoPending- InProgress-

0a:00.0 Serial controller [0700]: TXIC Device [4651:7073] (rev 10) (prog-if 02 [16550])
    Subsystem: TXIC Device [4651:7073]
    Control: I/O+ Mem- BusMaster- SpecCycle- MemWINV- VGASnoop- ParErr- Stepping- SERR- FastB2B- DisINTx-
    Status: Cap- 66MHz- UDF- FastB2B- ParErr- DEVSEL=medium >TAbort- <TAbort- <MAbort- >SERR- <PERR- INTx-
    Interrupt: pin A routed to IRQ 16
    Region 0: I/O ports at c010 [size=8]
    Region 1: I/O ports at c000 [size=8]
    Kernel driver in use: serial
  • Cherna
  • Cherna
03 Apr 2025 15:57
Replied by Cherna on topic PCIe to ParPort - chipset PCI 60806A works?

PCIe to ParPort - chipset PCI 60806A works?

Category: Computers and Hardware

That makes a ton of sense, thanks for the insight.
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