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  • prokopcio
  • prokopcio's Avatar
12 Mar 2025 12:52

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

very sad, i use linuxcnc for open-source, i like to develop my devices, as 99% of linuxcnc users. what is the price of your device?

As I mentioned, this device was developed as part of my commercial control system, which is my source of income—it is purely a commercial endeavor (I make a living from designing and producing these devices). It operates similarly to other commercial solutions, such as MESA controllers. However, I am working on adapting the device to also be compatible with open-source projects, such as the excellent LinuxCNC.As for the price, it has not been precisely determined yet, as the project has been evolving for a long time and continues to change. In fact, I am not even 100% certain it will reach the market, as this is one of the most challenging projects I have worked on, and I am encountering many difficulties.If everything goes well, the initial promotional price is estimated to be $199 USD.
  • rodw
  • rodw's Avatar
12 Mar 2025 12:21
Replied by rodw on topic QTplasmaC upgrade now huge latency

QTplasmaC upgrade now huge latency

Category: Computers and Hardware

Great work!
What was the tweak? Tommy will want to know!
  • JTknives
  • JTknives's Avatar
12 Mar 2025 12:10 - 12 Mar 2025 12:11
  • stkvit
  • stkvit
12 Mar 2025 11:33

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

very sad, i use linuxcnc for open-source, i like to develop my devices, as 99% of linuxcnc users. what is the price of your device?
  • xu
  • xu
12 Mar 2025 09:58

New project, litehm2: a hostmot2 port to linsn rv901t

Category: Driver Boards

SIR Could you advise how to implement the SSI encoder configuration in hostmot2.py for 901T module compatibility?
  • JTknives
  • JTknives's Avatar
12 Mar 2025 09:43
Replied by JTknives on topic QTplasmaC upgrade now huge latency

QTplasmaC upgrade now huge latency

Category: Computers and Hardware

How? What did I do wrong ?
  • rodw
  • rodw's Avatar
12 Mar 2025 09:39

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

I want EtherCAT as an interface.

I forgot to mention I am planning to use Ethercat too. A Beckhoff 5151 encoder interface arrived today. I also have a THCAD10 here which may allow reading of 0-10 volt using it. I will use a Beckhoff 2502 for PWM signal for laser.
  • Todd Zuercher
  • Todd Zuercher's Avatar
12 Mar 2025 09:33 - 12 Mar 2025 09:41
Replied by Todd Zuercher on topic Probe and Touchoff

Probe and Touchoff

Category: General LinuxCNC Questions

You can call an MDI command with a hal pin, that would then be triggered by your button output, by using a Halui MDI.
linuxcnc.org/docs/html/gui/halui.html#_mdi_2

Or if you are programming your user interface, you can program your gui button to issue MDI commands directly, such as with GadeVCP.
linuxcnc.org/docs/html/gui/gladevcp.html...d_action_mdi_widgets
  • Hakan
  • Hakan
12 Mar 2025 09:10
Replied by Hakan on topic QTplasmaC upgrade now huge latency

QTplasmaC upgrade now huge latency

Category: Computers and Hardware

That's the kind of latency I remember from my trusty J1900. Now replaced, but performed very well.
  • prokopcio
  • prokopcio's Avatar
12 Mar 2025 08:55

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

I also built a laser cutting machine based on Linux, I just need a high-precision and fast height sensor. The height needs to be controlled in the range of 0.4 - 25 mm. Do you have a closed project? I wonder what element base it is implemented on? I tried to use ad7745, but it did not show itself very well. I want EtherCAT as an interface.

My project is closed and will be a complete set with my new control system (purely commercial project).

However, I decided to adapt it in a way that it could also be used by other standard systems.

I will reveal the details that I found out on my own and were hard to find on the Internet:

As for AD7745/AD7746, I tried to use it as a controller for gas burners. It was not easy because it worked on the desk, but during cutting, the gas changed the parameters very much and the AD7745/AD7746 measurement method was not suitable.

1. It is not suitable for lasers because the reading is too slow 90Hz.

To make sense for Lasers, the absolute minimum sampling is 500Hz (2ms), I have 3650Hz sampling but I do not want/cannot reveal why this value is chosen and it should be selected for a specific type of processing.
2. AD7745/AD7746 have a measurement range of 17pF (60pF tollerant), which is definitely too little because the parasitic capacitances on the wire, head, etc. are 50-200pF
3. The useful measurement range of the distance is 0.1pF - 30pF, although for some types of nozzles the range may be wider
4. I chose the method of measuring the capacitance charging time, although I also experimented with measuring the frequency as in BCL-AMP + BCS, which was a bit less stable but also very good.
5. Unfortunately, I did not find any ready-made circuit like AD7745/AD7746 that would be suitable, and I had to design everything from scratch.

If you want to use my sensor for 0-25mm, it is possible to use it in MODE 0 (C2V 0-10V) which converts capacitance directly to voltage (it is not calibrated/scaled to a height of 10mm). However, it is very non-linear and as mentioned in the user manual, for such large distances the reading may be inaccurate and unstable. This results from points 2, 3 because at a height of 25mm the share of specific to parasitic capacitance is about 0.1 - 0.2%, which is not easy to read.

proma-elektronika.com/download/c2v_laser_sense_en.pdf
  • rodw
  • rodw's Avatar
12 Mar 2025 08:48 - 12 Mar 2025 08:49
Replied by rodw on topic QTplasmaC upgrade now huge latency

QTplasmaC upgrade now huge latency

Category: Computers and Hardware

This is my trusty old Gigabyte Brix, 4 gb ram, Linuxcnc 2.94 from the downloads page, all my customisations including the R8168-dkms network driver. Internal wifi card removed and another goodie, an Asus Nano USB Wifi dongle. 8 x GLX gears and some light internet browing including posting this reply.This had latency of  around 130 back when I first used it on Linux MInt 17.3 and now it is mind blowing! 
 
  • besriworld
  • besriworld
12 Mar 2025 08:33 - 12 Mar 2025 12:07
Replied by besriworld on topic OLD Lathe conversion to a CNC

OLD Lathe conversion to a CNC

Category: Turning

With the help of chatgpt I fixed the expired certificate. But when I update again there is no new version of the kernel. Is this the latest version for my PC. Yesterday it came out with a real-time error again. What should I do?  PS I had to change source.listdeb deb.debian.org/debian bookworm-backports main contrib non-free non-free-firmwaredeb-src deb.debian.org/debian bookworm-backports main contrib non-free non-free-firmwareI now have a new kernel

There seems to be no change in latency
 
  • rodw
  • rodw's Avatar
12 Mar 2025 08:25

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

The sensor is a product is from Proma Elecktronica in Poland. I am helping him to test it with Linuxcnc. The idea Proma had was to make a sensor that was easy to use for DIY projects.

I am writing a component to help integrate this into Linuxcnc. I have not even checked this will compile yet but its a start
github.com/rodw-au/proma-cv2
The idea I had was to do a fast calibration whenever the Z axis is homed.
  • 's Avatar
12 Mar 2025 08:06

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

I also built a laser cutting machine based on Linux, I just need a high-precision and fast height sensor. The height needs to be controlled in the range of 0.4 - 25 mm. Do you have a closed project? I wonder what element base it is implemented on? I tried to use ad7745, but it did not show itself very well. I want EtherCAT as an interface.
  • rodw
  • rodw's Avatar
12 Mar 2025 07:48

Laser Head Height Sensor – Looking for a Beta Tester

Category: Plasma & Laser

Well this is exciting. I have a bit of machining to do to get this mounted on a ball screw for further testing. Hopefully tomorrow
 

Lukasz at Proma is very impatient!  
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