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Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine

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19 Jul 2025 14:46 #332021 by jochen91
Replied by jochen91 on topic Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
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19 Jul 2025 14:47 - 19 Jul 2025 14:48 #332022 by jochen91
Replied by jochen91 on topic Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
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Last edit: 19 Jul 2025 14:48 by jochen91.
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19 Jul 2025 14:54 - 19 Jul 2025 15:21 #332024 by jochen91
Replied by jochen91 on topic Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
I wanna note: It looks kinda professionally done, but its not. I'm in the luck of having a father in law that owns the place (he is a mason by profession) and i can use the place and the incredible useful overhead crane. Without that it would be impossible. For other projects i used the good old engine hoist in my garage, but for this machine it is just to small.

I will update as soon as there is any progress done.
  1. Need to solve the guide rail problem
  2. Ways need to be reground and scraped. Including the gibs.
  3. Ballsrews need to be serviced
  4. Milling spindle needs to be repaired
  5. CLEANING ;)
Last edit: 19 Jul 2025 15:21 by jochen91.

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19 Jul 2025 17:10 #332027 by tommylight
Replied by tommylight on topic Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
Upload the pictures on the forum, not on 3rd party sites as they may (and will) contain mallware/tracking stuff.
Thank you.
-
I do have, new newer used THK rails sitting in the shop, namely:
2 of 780mm long 35mm wide rails with 4 of long and narrow carriages, roughly 150mm long
2 of 360mm long 30mm wide rails with 2 of short and narrow carriages
More info if you think you can use them, and might be able to ship to you at the end of August.
I do have 2 more of used THK45 rails and 2 carriages 1 long and short, rails one is 1250mm and the other should be around 700mm. Pretty rough condition but no play.

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20 Jul 2025 08:38 - 20 Jul 2025 08:47 #332049 by jochen91
Replied by jochen91 on topic Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
I tried replacing the image links with uploaded files directly but i does not work.

Even files way smaller then 1.6Mb ( 1.1MB) the forum complains its to big. So I'm open for suggestions.

For the Rails: They are from the THK NRS Series. Size 35mm and 44mm overall height (Non standard)
Preload C0
5 x LRX carriages
1 x LR  carriages

Also the bolt pattern is a little bit odd. See Datasheet attached. If, by any change, you have this exact model, I'm definitely open for negotiations ;)

 
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20 Jul 2025 17:34 #332072 by tommylight
Replied by tommylight on topic Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
I do not think any of mine are 44mm in height, should be more, but i will have to check that to be sure.
I will also check the exact model, if possible.

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  1. Configuring LinuxCNC
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  5. Planning to Retrofit a Mazak Integrex200Y Mill-Turn Machine
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