Brother TC-211

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08 Sep 2014 16:15 #50910 by andypugh
Replied by andypugh on topic Brother TC-211

Is there anyway to right the z brake into the hal


Yes. I think that is what has been suggested.

somewhere you probably have a HAL signal linked to axis.2.amp-enable. Lets assume it is called z-enable

Then you just need a line something like
net zenable hm2_5i25.0.7i77.0.output-03

And then the digital output pin will follow the amp-enable signal in HAL. (note that I have guessed at he GPIO pin naming, it might not be correct)

It is possible that you might want a few mS delay between powering the amp and releasing the brake. Long enough that the motor is powered up and trying to control the axis before it starts to drop, short enough that the motor isn't trying to move a braked axis.
loadrt timedelay count=1
addf timedelay.0 servo-thread
net zenable timedelay.0.in
net zbrake timedelay.0.out 
setp timedelay.0.on-delay 0.1
setp timedelay.0.off-delay 0

Something like that.

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08 Sep 2014 16:44 #50912 by cncbasher
Replied by cncbasher on topic Brother TC-211
Thats exactly what i was saying , but if you dont have 24v availlable then the brake will not work in any case
the only difference was i did it in hardware and not as code , one relay with 2 pairs of contacts one for the servo' and the other for the brake

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08 Sep 2014 16:54 #50915 by andypugh
Replied by andypugh on topic Brother TC-211

using a 2 pole changeover relay , so they cant both be on at the same time , so on an energised relay the brake is powered ( across the normaly closed contacts ) on i pole , and the amplifier enable on the other pole but using the normaly open , then you only need to worry over 1 enable line and the brake will look after it's self


I don't think that axis brakes ever work like that. But I could be wrong.

Normally the brakes seem to be sprung "on" so that with no power the axis is locked, and it is actively unlocked when the motor is powered up and ready to use it.

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08 Sep 2014 17:16 #50919 by cncbasher
Replied by cncbasher on topic Brother TC-211
Andy , by the picture it did not appear to be the sprung type , however it would appear by reading the OP does not have 24v Available , we need clarification
perhaps see if the op can turn the shaft at the coupler in the picture , would give us a start point i think

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08 Sep 2014 18:37 #50932 by mblaszkiewicz
Replied by mblaszkiewicz on topic Brother TC-211
I have 24 volts at my 7i77. On my servo the most I have on the control side is 10 volts. When the brake is energized it turns freely. When not energized it locks up.

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08 Sep 2014 18:59 #50937 by cncbasher
Replied by cncbasher on topic Brother TC-211
ok thats good to know , so you need to supply power to the Brake to disable it , i would suggest that you check as i would think that the actual brake is operated by a relay and not directly
so wire the brake relay between 24v and a gpio pin on the 7i77. and use the delay code that Andy posted to delay release for a second or 2 to allow the servo amp to stabilise and hold
you may need to adjust the delays once you have it working

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08 Sep 2014 19:07 #50940 by Zahnrad Kopf
Replied by Zahnrad Kopf on topic Brother TC-211

Normally the brakes seem to be sprung "on" so that with no power the axis is locked, and it is actively unlocked when the motor is powered up and ready to use it.


That's standard. It's that way so that if power goes out, you don't have your head falling and crashing into the table. :ohmy:

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09 Sep 2014 07:45 - 09 Sep 2014 07:53 #50969 by mblaszkiewicz
Replied by mblaszkiewicz on topic Brother TC-211
Ok I'm a little lost again.

Here is my z axis hal


#*******************
# AXIS Z
#*******************

setp pid.z.Pgain [AXIS_2]P
setp pid.z.Igain [AXIS_2]I
setp pid.z.Dgain [AXIS_2]D
setp pid.z.bias [AXIS_2]BIAS
setp pid.z.FF0 [AXIS_2]FF0
setp pid.z.FF1 [AXIS_2]FF1
setp pid.z.FF2 [AXIS_2]FF2
setp pid.z.deadband [AXIS_2]DEADBAND
setp pid.z.maxoutput [AXIS_2]MAX_OUTPUT

net z-index-enable <=> pid.z.index-enable
net z-enable => pid.z.enable
net z-output => pid.z.output
net z-pos-cmd => pid.z.command
net z-vel-fb => pid.z.feedback-deriv
net z-pos-fb => pid.z.feedback

# ---PWM Generator signals/setup---

setp hm2_5i25.0.7i77.0.1.analogout0-scalemax [AXIS_2]OUTPUT_SCALE
setp hm2_5i25.0.7i77.0.1.analogout0-minlim [AXIS_2]OUTPUT_MIN_LIMIT
setp hm2_5i25.0.7i77.0.1.analogout0-maxlim [AXIS_2]OUTPUT_MAX_LIMIT

net z-output => hm2_5i25.0.7i77.0.1.analogout0
net z-pos-cmd axis.2.motor-pos-cmd
net z-enable axis.2.amp-enable-out

# ---Encoder feedback signals/setup---

setp hm2_5i25.0.encoder.00.counter-mode 0
setp hm2_5i25.0.encoder.00.filter 1
setp hm2_5i25.0.encoder.00.index-invert 0
setp hm2_5i25.0.encoder.00.index-mask 0
setp hm2_5i25.0.encoder.00.index-mask-invert 0
setp hm2_5i25.0.encoder.00.scale [AXIS_2]ENCODER_SCALE

net z-pos-fb <= hm2_5i25.0.encoder.00.position
net z-vel-fb <= hm2_5i25.0.encoder.00.velocity
net z-pos-fb => axis.2.motor-pos-fb
net z-index-enable axis.2.index-enable <=> hm2_5i25.0.encoder.00.index-enable
net z-pos-rawcounts <= hm2_5i25.0.encoder.00.rawcounts

# ---setup home / limit switch signals---

net home-z => axis.2.home-sw-in
net min-z => axis.2.neg-lim-sw-in
net max-z => axis.2.pos-lim-sw-in



And how it is wired off of the servo driver to the 7i77 board


CN8-10 A TB3-1
CN8-9 /A TB3-2
CN8-12 B TB3-4
CN8-11 /B TB3-5
CN8-17 Z TB3-7
CN8-13 /Z TB3-8

ANALOG VELOCITY COMMAND

CN8-1 AOUT TB5-4
CN8-2 GND TB5-3

DRIVE ENABLE

CN8-15 ENA+ TB5-2
CN8-16 ENA- TB5-1


So adding the line of code from before

net zenable hm2_5i25.0.7i77.0.output-03


output 3 would actualy be output 2 ?????

and where would I wire the relay connections to on the 7i77 board ????
Would that be tb8 pin 20 for output 3

I'm really lost here



Mesa pdf for 7i77


Last edit: 09 Sep 2014 07:53 by mblaszkiewicz.

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09 Sep 2014 15:40 #50972 by cncbasher
Replied by cncbasher on topic Brother TC-211
yes output pin 3 is pin 20 on TB8 , the confusion is that the pins start at 0 and not 1
so yes it can be confusing at first

2 have 2 banks of inputs and outputs on tb8 and tb 7
the first 16 pins are inputs and the last 8 are outputs

so your relay ( 24v) would go from your 24v + to the 7i77 TB8 PIN 20
and that your field voltage is is 24v TB2 pin 1 and ground pin 8

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09 Sep 2014 17:19 #50973 by andypugh
Replied by andypugh on topic Brother TC-211

net z-enable => pid.z.enable

Firstly, in your HAL file the Z axis enable signal is called "z-enable" with a hyphen, so use that in any extra code you add.
Note that you can add the brake stuff in the custom.hal file if you want to leave the main HAL file as-generated.
All HAL files share the same "name space", ie the same pin names and signal names are available to all HAL files.

DRIVE ENABLE

CN8-15 ENA+ TB5-2
CN8-16 ENA- TB5-1


You could possibly connect the brake relay here, but then you don't get to add the timedelay, so it is probably better not to.

net zenable hm2_5i25.0.7i77.0.output-03
output 3 would actualy be output 2 ?????
and where would I wire the relay connections to on the 7i77 board ????
Would that be tb8 pin 20 for output 3


I chose output-03 _completely_ at random. You should use whichever output is convenient for you.

I got the pin naming convention a little bit wrong, now that I look around the web for examples.

If we stick with output 03, then according to the Mesa manual that is on TB8 pin 20.

I will get back to this later with a wiring schematic.

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