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It's funny my Lenovo ThinkCentre is a better performing than the ThinkStation from the same era.
Looking to get a quad core i7 for the T530 and see how that goes

But good find old mate

My RPi5 is working great on the mill, no performance issues, but not the best bang for buck performance wise

Strange issue...

You might try updating mesaflash to the current version:

github.com/LinuxCNC/mesaflash

(scroll down to bottom for build instructions)

Yes, I've been using the machine since 2022 with no issue using the stock firmware, i'm only trying to use mesaflash now to use a fifth stepgen. is there something with my linux install that could have gone wrong?