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  • milhead
  • milhead
Today 18:41

Jumping In! Replacing my 20 year old PC with a Pi5/LinuxCNC/Mesa 7C81 setup

Category: Installing LinuxCNC

Hi Forum; 

I went to use my CNC Router the other day and the cobbled together controller has give up.. Won't even boot after a few kicks and wiggles...

So I've put together a Raspberry Pi LinuxCNC controller with a mesa board to squeeze into the old PC location.

I've gotten  the Pi5/LinuxCNC all running off the boot image but just yesterday received and added the Mesa 7C81 I/O board. 

It's assembled and powers on, now I just need to figure how to connect the Mesa I/O to the outputs from LinuxCNC.   I guess it's time to read.

If anyone has a good 7C81 configuration page they can refer me to I'd appriciate it.  Ive just started and am not stuck yet but love a good example to follow. 

Adventure Awaits!

My second machine build log, If you want a good laugh and have time to waste that you will never get back
www.cnczone.com/forums/cnc-wood-router-p...t-log/35355-cnc.html
 
  • Ul
  • Ul
22 Apr 2026 20:20 - 22 Apr 2026 20:26

Tipps für aktuelle LinuxCNC Hardware gesucht

Category: Deutsch

Es werden doch verschiedene 7i98 angeboten. Welche genau?

Das 7i98 Bitfile von Baidu funktioniert nur mit der "v1.1", lässt sich aber auch auf eine 7i92 flashen, weil es in Wirklichkeit ein 7i92 Bitfile mit 3 Kanälen ist, statt 2. Die 7i92 zeigt dann 50 Pins an, brickt aber nicht. Trotzdem nicht nachmachen!
Wenn man dieses Bitfile auf eine 7i98 flasht, die dem Original entspricht, brickt die Karte und sollte sich nur per JTAG wieder richten lassen.
Die Pinbelegung ist auf meiner großen 7i98 nicht angeschrieben, ist aber mit gleichen Pins des FPGA verbunden, wie die 7i92 oben in meinem Bild. 3.3V Pin ist der quadratische.

Sowohl die 7i92 oben im Bild, als auch die 7i98 in voller Größe funktionieren mit originalen Bitfiles von Mesa. Die 7i98 "V1.1" funktioniert nicht mit originalen 7i98 Bitfiles, es lassen sich aber, neben den Bitfiles von Baidu 7i92 Bitfiles von Mesa flashen, ohne dass sie brickt. Die funktioniert dann aber in EMC nicht, das dann eine Hostmot2 Fehlermeldung ausspuckt. Die "V1.1" funktioniert also wirklich nur mit chinesischen Bitfiles. Eventuell kann man selbst ein Bitfile machen, ich habe es aber noch nicht probiert, da ich noch keinen PC dafür habe und die AMD Software auf meinem Raspberry nicht laufen wird.

Beim Flashen sollte man bei allen Karten wie folgt vorgehen:

sudo mesaflash --device ethernet --addr 10.10.10.10 --write bitfile.bit --fix --fallback
sudo mesaflash --device ethernet --addr 10.10.10.10 --write bitfile.bit --fallback
sudo mesaflash --device ethernet --addr 10.10.10.10 --reload --fallback 

sudo mesaflash --device ethernet --addr 10.10.10.10 --readhmid  sollte dann die neue Pinbelegung ausspucken. Falls die Karte nicht gefunden wird, funktioniert die Firmware nicht und wird die Karte bricken, wenn man sie in den normalen Bereich flasht. Falls die Firmware nicht funktioniert, trennt man die Karte von der Stromversorgung und verbindet sie wieder, dann läuft sie wieder. Das Bitfile sollte man dann nicht mehr nehmen.

Falls das Flashen funktioniert hat und die korrekte Pinbelegung angezeigt wird, geht man dann weiter wie folgt vor:

sudo mesaflash --device ethernet --addr 10.10.10.10 --write bitfile.bit --fix 
sudo mesaflash --device ethernet --addr 10.10.10.10 --write bitfile.bit 
sudo mesaflash --device ethernet --addr 10.10.10.10 --reload 

Das Bitfile ist dann dauerhaft geschrieben und ist auch nach dem Trennen der Stromversorgung im Flash gespeichert wird also immer automatisch geladen.

Diese Prozedur ist auch in der chinesischen Anleitung so zu finden.

Die kleine 7i98 "V1.1" würde ich nicht noch mal kaufen, da die original Bitfiles von Mesa mit der nicht funktionieren (es sollte aber möglich sein selber welche zu schreiben). Die oben gezeigte 7i92 und die 7i98 in voller Größe entsprechen aber dem Original und funktionieren mit den originalen Bitfiles von Mesa. 



 
  • bladekel
  • bladekel
16 Apr 2026 11:12

LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

Category: Computers and Hardware

I am using a Raspberry Pi 5 with the LinuxCNC Debian Bookworm image.
I have configured the system to communicate over SPI.
I can move all axes, but when I run a G-code file, I experience a drift in all axes.

To troubleshoot the issue, I wrote a simple G-code program that only moves the X-axis: it moves 10 cm in the positive direction and then 10 cm in the negative direction.
I set this program to run continuously in a loop. In every cycle, a small shift occurs in the positive direction.
After 20 repetitions, I observed that this drift reached approximately 5 mm.
The start and end points of the program shift slightly in the positive direction with each iteration.
I have also tested it at very low speeds, but the result remains the same.

I am certain there is no mechanical backlash or electrical interference/noise.

I am attaching my configuration files. What do you think could be causing this?
 

For those who might encounter this problem, just like me;

This problem is caused by the dir_delay. 
Solved by increasing the dir_delay value.
  • bladekel
  • bladekel
16 Apr 2026 06:24

LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

Category: Computers and Hardware

I am using a Raspberry Pi 5 with the LinuxCNC Debian Bookworm image.
I have configured the system to communicate over SPI.
I can move all axes, but when I run a G-code file, I experience a drift in all axes.

To troubleshoot the issue, I wrote a simple G-code program that only moves the X-axis: it moves 10 cm in the positive direction and then 10 cm in the negative direction.
I set this program to run continuously in a loop. In every cycle, a small shift occurs in the positive direction.
After 20 repetitions, I observed that this drift reached approximately 5 mm.
The start and end points of the program shift slightly in the positive direction with each iteration.
I have also tested it at very low speeds, but the result remains the same.

I am certain there is no mechanical backlash or electrical interference/noise.

I am attaching my configuration files. What do you think could be causing this?
  • adhamamer
  • adhamamer
11 Apr 2026 20:04 - 11 Apr 2026 20:06

Mesa 7I76EU TB2 not working right (TB3 works fine) – need help diagnosing

Category: Driver Boards

I tried on a Raspberry Pi 4 with image "image_2026-01-21-raspios-lcnc-2.9.8-trixie-arm64"
and on a Laptop with image "linuxcnc_2.9.8-amd64.hybrid"
and unfortunately i get the same results on both, with the simplest configs i can do, even in the test/tune tab in pnc wizard it acts the same way, Sorry guys i may be missing something really basic here, do you think it might be the firmware?

config name "GG" made on the laptop

Files attached

File Attachment:

File Name: GG.hal
File Size:8 KB

File Attachment:

File Name: GG.ini
File Size:3 KB

File Attachment:

File Name: qtvcp_postgui.hal
File Size:0 KB
  • n_ne
  • n_ne
10 Apr 2026 08:00
Replied by n_ne on topic RRW Lab SPI with raspberry pi 5

RRW Lab SPI with raspberry pi 5

Category: Driver Boards

Yeah that’s the one
  • amanker
  • amanker
09 Apr 2026 13:27
Crash on loading large file was created by amanker

Crash on loading large file

Category: General LinuxCNC Questions

I was trying to load gcode file for small engraving of size 200x150mm, gcode file size is 243MB. I tried qtdragon_HD and Axis GUI both crashes while loading the file. Even I tried disbling preview by adding (AXIS,hide) at start of GCODE. But didnt helped. Using Raspberry PI 5, 4GB RAM version.
  • meister
  • meister
07 Apr 2026 06:38
Replied by meister on topic Raspberry with LinuxCNC direct interface

Raspberry with LinuxCNC direct interface

Category: Computers and Hardware

Untested

 

 

File Attachment:

File Name: rpi4-stepper.zip
File Size:598 KB
  • masawee
  • masawee
07 Apr 2026 06:15 - 07 Apr 2026 06:17
Replied by masawee on topic Raspberry with LinuxCNC direct interface

Raspberry with LinuxCNC direct interface

Category: Computers and Hardware

i think NOT need this HAT, i think can build own "hat" mean connect to gpio pins shift level converter tx108 chip module, input is 3,3V and this module convert output to 5V and this 5V signal can wired to stepper driver board DM556 etc, step pin and dir pin and enable pin. but problem have how i setting rpi4 linuxcnc all gpio pins ? rpi4 and has installed linuxcnc but if looking have only config wisard and this can only setting paraller port pins, and pnconfig tool has only how setting mesa card pins, i not understand how can setting rpi4 gpio pins all step, dir, enable and all input pins home, e-stop, limits, probe, etc pendant encoder, rotary SW, axis select, scale select. i have installled linuxcnc to rpi4 and software/image working ok, but how setting gpio pins ?
  • andypugh
  • andypugh's Avatar
06 Apr 2026 17:32
Replied by andypugh on topic RRW Lab SPI with raspberry pi 5

RRW Lab SPI with raspberry pi 5

Category: Driver Boards

Might be worth asking in the Remora thread.
  • Drustar
  • Drustar
05 Apr 2026 09:09
Help with Lichuan drives was created by Drustar

Help with Lichuan drives

Category: EtherCAT

Hello forum,
I have 6 x 1KW Lichuan LC20 drives and have been trying to get them to work with Raspberry Pi 4B 4GB and LinuxCNC for about 9 months.  I realised I don't have the technical knowhow to make this work.  Using this forum, youtube and Grok, I was able to get close, getting the Raspberry Pi to work as a master and I even got all 6 drives to work as slaves, but trying to get them in to OP mode proved impossible.  On one occasion, when I unplugged 5 of the 6 drives, I managed to get it to go into OP mode but have not been able to replicate it since.  And I have never been able to understand how to get them to turn using LinuxCNC, that baffles me a bit so I have never actually seen the motors work ever.
I am open to buying hardware that kinda works out of the box but I have no idea what that is.  
Can anybody on this forum work with me over time to help me to get these things to work with LinuxCNC, or even Mach???  I can't return them, and after spending $2K on them, I can't afford to buy something a little more 'out of the box'.
Any assistance would be greatly appreciated.
Andrew.
 
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  • NWE
  • NWE's Avatar
05 Apr 2026 04:15
Replied by NWE on topic RRW Lab SPI with raspberry pi 5

RRW Lab SPI with raspberry pi 5

Category: Driver Boards

Is it this?  github.com/cakeslob/RRW_LAB
google does not find it but duckduckgo shows it first
  • andypugh
  • andypugh's Avatar
04 Apr 2026 19:46
Replied by andypugh on topic RRW Lab SPI with raspberry pi 5

RRW Lab SPI with raspberry pi 5

Category: Driver Boards

I tried Googling the RRW lab board and all found was this thread.

Can you link to a product page or give is more to go on?

Do you have a driver for it?
  • n_ne
  • n_ne
30 Mar 2026 14:14
RRW Lab SPI with raspberry pi 5 was created by n_ne

RRW Lab SPI with raspberry pi 5

Category: Driver Boards

Hi, I’m new to linuxcnc and I am trying to get the rrw lab board to work. I’m trying to use the SPI sd card firmware with an STM32 Blackpill. The blackpill led is flashing, but there’s no connection. I can’t seem to find anything online about setting up SPI with a pi5. Any help would be appreciated. 
Thanks.
  • alangibson
  • alangibson
25 Mar 2026 09:58 - 26 Mar 2026 12:40

Review Request for Arc Volt Sensor Schematic

Category: Plasma & Laser

Hi all. I've been playing with a design for a board that will allow me to read arc voltage with a Raspberry Pi. I think I've got something that will plausibly work. I'd appreciate a review of the attached schematic because circuit design is not my core competency.

Here's a quick tour:
1. Inputs are expected to be connected to the arc volt port of a blowback-start plasma power supply. 
2. Input voltage is limited to 250V by a TVS diode
3. Voltage is divided 50:1
4. RCRC filter limits frequency to 14Hz
5. Raspberry Pi reads divided voltage via ADC

Thanks!
 
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