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  • tommylight
  • tommylight's Avatar
25 Jun 2025 15:05

Building a 3-axis plasma table with mesa 7i96s, THCad-2 and nema23 steppers

Category: Show Your Stuff

The axes are driven by 3Nm Nema 23 stepper motors and an HTD-5M timing belt with a 15-tooth pulley, without any gear reduction. 

That will do 75mm of motion for a single rotation of the motor, and will have plenty of vibrations, but since you already have that set, do give it a try.
Normally for plasma we aim at 20-25mm per motor revolution, and this does require reduction from 1:3 to 1:5 depending on final drive pulley.
  • vale
  • vale
25 Jun 2025 14:49
Homing Stepperonline A6 was created by vale

Homing Stepperonline A6

Category: EtherCAT

Hello everyone,

I just got a Stepperonline A6 750W ethercat servo motor and drive and am making pretty good progress with it, at the moment just 1 axis to play around.
It is going into OP mode, I can jog it in gmoccapy, but I am having trouble with homing.
I have attached an inductive sensor to the drive, and can use this to home it in the software of stepperonline, but I dont get it to home in gmoccapy.

I am trying to use marcoreps el8_homecomp.comp, but I dont get the drive into opmode 6 for homing.
If I set the cia402.0.home in halshow the drive goes into opmode 6, and is homing, but I can not get it into opmode 6 it with the button in gmoccapy, and I also dont get feedback as soon as it has finished homing.
Not sure if this part in my HAL file is doing anything when I press the button:
# homing
#net x-home-request joint.0.request-custom-homing => cia402.0.home
#net x-homing joint.0.is-custom-homing <= cia402.0.stat-homing
#net x-homed joint.0.custom-homing-finished <= cia402.0.stat-homed

Would be happy if someone can help me.

Thanks!
  • Lcvette
  • Lcvette's Avatar
25 Jun 2025 14:00
Replied by Lcvette on topic probe basic conversational macros missing?

probe basic conversational macros missing?

Category: QtPyVCP

they haven't been completed.
  • PCW
  • PCW's Avatar
25 Jun 2025 13:41
Replied by PCW on topic Weiler DZ26 Millturn Conversion

Weiler DZ26 Millturn Conversion

Category: Turning

 To use mesaflash to discover sserial devices, you would:

sudo mesaflash --device 5i25 --sserial

if you don't know the possible mesaflash commands,

mesaflash --help

From the hostmot2 manual page:


           sserial_port_N (N = 0 .. 3) [optional, default: 00000000 for all
           ports]
               Up to 32 Smart Serial devices can be connected to a Mesa
               Anything I/O board, depending on the firmware used and the
               number of physical connections on the board. These are arranged
               in 1-4 ports (N) of 1 to 8 channels. Some Smart Serial (SSLBP)
               cards offer more than one load-time configuration, for example
               all inputs, or all outputs, or offering additional analogue
               input on some digital pins. To set the modes for port 0 use for
               example sserial_port_0=0120xxxx. A "0" in the string sets the
               corresponding channel to mode 0, a "1" to mode 1, and so on up
               to mode 9. An "x" in any position disables that channel and
               makes the corresponding FPGA pins available as GPIO.
The string
               can be up to 8 characters long, and if it defines more modes
               than there are channels on the port then the extras are
               ignored. Channel numbering is left to right so the example
               above would set sserial device 0.0 to mode 0, 0.1 to mode 1,
               0.2 to mode 2, 0.3 to mode 0 and disables channels 0.4 onwards.




 
 
  • atrex77
  • atrex77's Avatar
25 Jun 2025 13:15

W5100S-EVB-PICO stepgenerator and encoder driver

Category: Driver Boards

Raspberry PI4 test version of the project is now online in the test branch (with docs how to connect), if you are interested try it, more info on the discord channel.

github.com/atrex66/stepper-ninja/tree/test

discord.gg/tKBEQGqw
  • Daan96
  • Daan96
25 Jun 2025 12:51 - 25 Jun 2025 12:55

Building a 3-axis plasma table with mesa 7i96s, THCad-2 and nema23 steppers

Category: Show Your Stuff

In the meantime, I’ve slowly started building the prototype.
I’ve decided to go with LinuxCNC in combination with the Mesa 7i96s and the THCAD-2.
All parts were initially 3D printed in ASA-CF.
In practice, it will have to be determined whether this material is strong and rigid enough.
If not, the parts will be replaced. For now, I want to test the concept first.
The axes are driven by 3Nm Nema 23 stepper motors and an HTD-5M timing belt with a 15-tooth pulley, without any gear reduction.
The frame will be made of stainless steel square tubing, 50x50x3 mm.

I’ve just started working on that.

Any tips or feedback are very welcome! I'm here to learn :) 
  • aeth
  • aeth
25 Jun 2025 12:11

Why does motion planning use linear interpolation instead of b-splines?

Category: General LinuxCNC Questions

It's a question that I've been asking myself for quite a while. Linear interpolation is quite limited in its accuracy as well as its ability to maintain constant velocity. Have there been any attempts to replace that with higher order polynomials / b-splines / NURBS etc? I saw the recent great achievement to implement s-curve acceleration (add a setting for jerk), but here I'm thinking more about directly improving the motion planner. I understand that this is significantly more resource intensive, but honestly, for a modern PC it should be trivial to compute.
  • djones@burketruck.com
  • djones@burketruck.com
25 Jun 2025 11:50
Replied by djones@burketruck.com on topic Probe Basic Not Remembering Current Pocket Number

Probe Basic Not Remembering Current Pocket Number

Category: QtPyVCP

I am still working on the servo load bars. In Dmitry's axis config for his VTC20, he has net trq5 nyx.0.servo-05.trq-fb => pyvcp.trq5 in nyx-6-pgui.hal (servo 05 is spindle in our VTC setups) so I was going to try to work with that. I just haven't tracked down nyx.0.servo-05.trq-fb yet to see if its a preconfigured input or if it has to be created.
  • MacKaye
  • MacKaye
25 Jun 2025 11:36
Replied by MacKaye on topic Weiler DZ26 Millturn Conversion

Weiler DZ26 Millturn Conversion

Category: Turning

Somehow i just lust my long winded reply to your suggestion...
short form: I would be happy to find some form of documentation to get that sserial port config done. .9serial and hostmot2 documentation don´t help me at all unforuntately

"sserial_port_0=0000000F" should open up channel 0-2 for 7i77 in mode 0 and 3 for 7i84U in Mode 0

no sserial device answers to

"show param hm2_5i25.0.sserial.port-0.device-count"

i am pretty much out of my depth setting up that smart serial connection
  • Aciera
  • Aciera's Avatar
25 Jun 2025 09:45 - 25 Jun 2025 09:50

Axis view options are not persistant between sessions. Any thoughts?

Category: AXIS

I'm not aware of  a 'UNITS' or 'DEFAULT_UNITS' key:
linuxcnc.org/docs/stable/html/config/ini-config.html

same for 'GEOMETRY_UNITS'

[edit]
But I guess those lines come from this:

chatted with chatgpt for a few hours

  • behai
  • behai
25 Jun 2025 06:09

Please help -- Mesa 7I96S 24VDC Contactor Wiring

Category: Driver Boards

Hi,

I have successfully tested this wiring out with LinuxCNC.

In the main .HAL file, the following lines were added:

[
net router-enable    <=   spindle.0.on
net router-enable    =>   hm2_7i96s.0.ssr.00.out-00
]

The command:

[
$ halcmd show pin | grep spindle
]

Lists spindle.0.on among other entries.

Then I used LinuxCNC to run this GCode (.ngc) file:

[
M3 S1000  ; Enable spindle
G4 P10    ; Wait 10 seconds
M5        ; Stop spindle
M2
]

It turns on the contactor coil, we will hear a click, then it gets the Dremel grinder to spins for 10 seconds, then it turn off the coil, we will hear a click again, the Dremel also stop running.

-- This Dremel grinder does not have no-start protection feature.

This is how I wire the contactor and the Dremel grinder:



Prior to trying out this contactor, all I have running is the X-Axis motor, so the HAL configuration is very basic.

Thank you and best regards,

...behai.


 
  • MaxEkb77
  • MaxEkb77's Avatar
25 Jun 2025 05:30
Replied by MaxEkb77 on topic Problems with Lichuan Ethercat servo drive

Problems with Lichuan Ethercat servo drive

Category: EtherCAT

Hi all.
LC10E - magnetic encoder 23bit.
Servo in standby mode - motor not powered, i see encoder position moving near +-10 counts - only at me have that strange ?
  • tivoi
  • tivoi's Avatar
25 Jun 2025 05:14
Spindle servo drive was created by tivoi

Spindle servo drive

Category: User Exchange

Input 220v 3 phase/ single phase  7.5kw
PG card ABZ rs422
Support high fequency 1333hz. index, analog speed control, pluse speed control, position control ( step/dir <> cw/ccw
price 549usd free ship to us and eu
contact This email address is being protected from spambots. You need JavaScript enabled to view it.




  • chrisfischer
  • chrisfischer
25 Jun 2025 04:52

Axis view options are not persistant between sessions. Any thoughts?

Category: AXIS

Awe man I got excited it would be that easy. Alas, no change.

Thanks for the idea!
  • unknown
  • unknown
25 Jun 2025 03:00
Replied by unknown on topic LC 2.9.4 Configuration - Unsupported Locale

LC 2.9.4 Configuration - Unsupported Locale

Category: PnCConf Wizard

forum.linuxcnc.org/9-installing-linuxcnc...only?start=10#320959

Just about ecevrything to do with the Rpi images can be found in this thread, there is also an index to that thread here
forum.linuxcnc.org/38-general-linuxcnc-q...official-images-only
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